The invention relates to a switch including a switch housing, a contact system and a base disposed in the switch housing, a resistive element for diagnosing a state of a switch, and at least two terminals leading from the base. The resistive element has a specific resistance value. The resistive element is a conductive material formed on the base, the terminals being electrically connected by the conductive material.

A keyboard includes a plurality of key modules. Each key module includes a baseplate, a circuit membrane disposed on the baseplate, a metal dome disposed on the circuit membrane, an elastic member disposed on the metal dome, and a keycap. The elastic member and the linkage member are configured to be a movable switch mechanism. The circuit membrane has a conductive circuit. The metal dome has an opening corresponding to the conductive circuit of the circuit membrane. A trigger portion protrudes from an underside of the elastic member. When the keycap is pressed, the trigger portion passes through the opening of the metal dome, and moves downwards to abut against the conductive circuit to induce a conducting signal. The movable switch mechanism can be made by a double injection molding method.

A keyboard includes a plurality of key modules. Each key module includes a baseplate, a circuit membrane disposed on the baseplate, a metal dome disposed on the circuit membrane, an elastic member disposed on the metal dome, and a keycap. The elastic member and the linkage member are configured to be a movable switch mechanism. The circuit membrane has a conductive circuit. The metal dome has an opening corresponding to the conductive circuit of the circuit membrane. A trigger portion protrudes from an underside of the elastic member. When the keycap is pressed, the trigger portion passes through the opening of the metal dome, and moves downwards to abut against the conductive circuit to induce a conducting signal. The movable switch mechanism can be made by a double injection molding method.

In some embodiments, a method is provided that includes (1) providing aluminum; (2) providing carbon nanotube material; (3) combining the aluminum and carbon nanotube material to form a current-carrying, aluminum-carbon-nanotube component of an electrical switch device; and (4) assembling the electrical switch device using the aluminum-carbon-nanotube component. The aluminum-carbon-nanotube component is formed so as to have at least one of lower electrical resistivity and greater thermal conductivity than a component formed of aluminum without carbon nanotube material. Numerous other embodiments are provided.

In some embodiments, a method is provided that includes (1) providing aluminum; (2) providing carbon nanotube material; (3) combining the aluminum and carbon nanotube material to form a current-carrying, aluminum-carbon-nanotube component of an electrical switch device; and (4) assembling the electrical switch device using the aluminum-carbon-nanotube component. The aluminum-carbon-nanotube component is formed so as to have at least one of lower electrical resistivity and greater thermal conductivity than a component formed of aluminum without carbon nanotube material. Numerous other embodiments are provided.

A switch includes a housing and a metal terminal that is insert-molded into the housing. The metal terminal includes a contact portion provided on a first side of the metal terminal, an external connection portion provided on a second side of the metal terminal, and an embedded portion provided between the contact portion and the external connection portion and embedded in the housing. In the embedded portion, groove portions are formed in a front surface of the metal terminal and a rear surface of the metal terminal, the groove portions in the front surface being formed at positions different from the groove portions in the rear surface. The groove portions extend in a widthwise direction that is a direction intersecting an extending direction of the embedded portion.

A conductor arrangement for a circuit breaker interrupter, the conductor arrangement including: a tubular body conductor including a first metal material, and an at least partly tubular contact conductor including a second metal material; wherein a tubular end portion of the tubular body conductor is mechanically and electrically joined with a tubular end portion of the tubular contact conductor in an circumferential overlap region formed by longitudinally press-fitting one of the tubular body conductor and the tubular contact conductor into the other one of the tubular body conductor and the tubular contact conductor, wherein the outer one of the tubular end portions of the tubular body conductor and the at least partly tubular contact conductor at the overlap region includes copper and the inner one includes aluminum.

A switch case includes a first metal plate, a dome shape metal plate, and a second metal plate. The first metal plate incudes a first ring in which a plurality of first recesses are arranged along the first ring shape, and a second ring in which a plurality of second recesses are arranged along the second ring shape. The second metal plate incudes a third ring in which a plurality of third recesses are arranged along the third ring shape, and a fourth ring in which a plurality of fourth recesses are arranged along the fourth ring shape. A direction along a line passing through a center of the first ring and a center of the second ring is different from a direction along a line passing through a center of the third ring and a center of the fourth ring.

A switch case includes a first metal plate, a dome shape metal plate, and a second metal plate. The first metal plate incudes a first ring in which a plurality of first recesses are arranged along the first ring shape, and a second ring in which a plurality of second recesses are arranged along the second ring shape. The second metal plate incudes a third ring in which a plurality of third recesses are arranged along the third ring shape, and a fourth ring in which a plurality of fourth recesses are arranged along the fourth ring shape. A direction along a line passing through a center of the first ring and a center of the second ring is different from a direction along a line passing through a center of the third ring and a center of the fourth ring.

An electrical contact assembly including an elongate stud having a coupling end and an opposing butt end, the butt end having a recess formed therein, the recess having a head portion and a shank portion defining a shoulder at a juncture therebetween, the head portion bounded by a collar and having a diameter that is larger than a diameter of the shank portion, and a contact pad having a head and a shank, the head having a top surface and a bottom surface with a tapered sidewall extending therebetween, the shank extending from the bottom surface of the head and having a diameter that is smaller than a diameter of the bottom surface, wherein the contact pad is disposed within the recess with the bottom surface of the head disposed on the shoulder and with the collar extending over and engaging the angled sidewall of the head.