An electrical contact assembly including an elongate stud having a coupling end and an opposing butt end, the butt end having a recess formed therein, the recess having a head portion and a shank portion defining a shoulder at a juncture therebetween, the head portion bounded by a collar and having a diameter that is larger than a diameter of the shank portion, and a contact pad having a head and a shank, the head having a top surface and a bottom surface with a tapered sidewall extending therebetween, the shank extending from the bottom surface of the head and having a diameter that is smaller than a diameter of the bottom surface, wherein the contact pad is disposed within the recess with the bottom surface of the head disposed on the shoulder and with the collar extending over and engaging the angled sidewall of the head.

A contact for an electrical switch has a first spring with an upper side and an opposite lower side, a second spring layered on the lower side, and a contact element located on the upper side and bonded to the second spring.

A contact for an electrical switch has a first spring with an upper side and an opposite lower side, a second spring layered on the lower side, and a contact element located on the upper side and bonded to the second spring.

A switch case includes a metal plate having a first surface and a second surface that is at a side opposite to the first surface, and a resin case embedding a part of the metal plate. The resin case includes a housing portion having an opening disposed on a surface of the resin case. The metal plate includes a terminal portion, a contact portion, and an intermediate portion positioned between the terminal portion and the contact portion. The terminal portion is exposed from the surface of the resin case, and the intermediate portion is embedded in the resin case. The intermediate portion is provided with first and second through-hole each penetrating the first surface and the second surface. A hole diameter of the first through-hole at the second surface is larger than a hole diameter of the first through-hole at the first surface.

A switch case includes a metal plate having a first surface and a second surface that is at a side opposite to the first surface, and a resin case embedding a part of the metal plate. The resin case includes a housing portion having an opening disposed on a surface of the resin case. The metal plate includes a terminal portion, a contact portion, and an intermediate portion positioned between the terminal portion and the contact portion. The terminal portion is exposed from the surface of the resin case, and the intermediate portion is embedded in the resin case. The intermediate portion is provided with first and second through-hole each penetrating the first surface and the second surface. A hole diameter of the first through-hole at the second surface is larger than a hole diameter of the first through-hole at the first surface.

A contact piece for a high-voltage circuit breaker includes at least a contact pin and a contact carrier. The contact carrier is configured to mechanically fasten the contact pin in the high-voltage circuit breaker. The contact pin includes a contact shaft. The contact carrier and the contact shaft are formed as a monolithic contact element. A method for producing a contact piece is also provided.

A rotary encoder includes a shaft and an encoder mechanism that holds the shaft in a rotatably inserted state and detects a rotation direction and a rotation angle of the shaft. The encoder mechanism includes a substrate that rotatably holds the shaft, an insulator portion and a resistor portion provided on one surface of the substrate and alternately provided in the rotation direction of the shaft, a rotor attached to the shaft so as to be integrally rotatable with the shaft, and a slider that is attached to the rotor and alternately slidably contacts the insulator portion and the resistor portion by rotation of the shaft. The insulator portion includes a base material made of a resin, spherical silica, and a fluororesin filler.

A rotary encoder includes a shaft and an encoder mechanism that holds the shaft in a rotatably inserted state and detects a rotation direction and a rotation angle of the shaft. The encoder mechanism includes a substrate that rotatably holds the shaft, an insulator portion and a resistor portion provided on one surface of the substrate and alternately provided in the rotation direction of the shaft, a rotor attached to the shaft so as to be integrally rotatable with the shaft, and a slider that is attached to the rotor and alternately slidably contacts the insulator portion and the resistor portion by rotation of the shaft. The insulator portion includes a base material made of a resin, spherical silica, and a fluororesin filler.

Embodiments relate generally to systems and methods for preventing arcing within a snap action switch, particularly by removing a portion of a contact carrier attached to a stationary contact. A method of forming a contact for use in a snap action switch may comprise welding a contact onto a contact carrier; trimming at least one edge of the contact carrier proximate to the contact; and installing the contact carrier into a snap action switch housing. Trimming the at least one edge of the contact carrier may also comprise removing flash formed during the welding of the contact to the contact carrier.

Embodiments relate generally to systems and methods for preventing arcing within a snap action switch, particularly by removing a portion of a contact carrier attached to a stationary contact. A method of forming a contact for use in a snap action switch may comprise welding a contact onto a contact carrier; trimming at least one edge of the contact carrier proximate to the contact; and installing the contact carrier into a snap action switch housing. Trimming the at least one edge of the contact carrier may also comprise removing flash formed during the welding of the contact to the contact carrier.