Embodiments of switches (10) include first and second electrical conductors (34, 36) suspended within an electrically-conductive housing (28), and a contact element (16) having an electrically-conductive portion (53b) that establishes electrical contact between the first and second electrical conductors (34, 36) when the contact element (16) is in a closed position. The electrically-conductive portion (53b) is electrically isolated from a ground plane (27) of the switch (10) by adjacent electrically-insulative portions (53a, 53c) of the contact element (16).

Embodiments of switches (10) include first and second electrical conductors (34, 36) suspended within an electrically-conductive housing (28), and a contact element (16) having an electrically-conductive portion (53b) that establishes electrical contact between the first and second electrical conductors (34, 36) when the contact element (16) is in a closed position. The electrically-conductive portion (53b) is electrically isolated from a ground plane (27) of the switch (10) by adjacent electrically-insulative portions (53a, 53c) of the contact element (16).

A method of manufacturing an electric contact includes a welding step of welding a contact material (12) to a base material (11), and a crushing step of crushing the contact material (12), wherein one or more absorption holes (11a and 11b) that absorb deformation of the base material (11) in a thickness direction (Z direction) caused by the crushing of the contact material (12) are formed around the welding position of the contact material (12) on the base material (11).

A method of manufacturing an electric contact includes a welding step of welding a contact material (12) to a base material (11), and a crushing step of crushing the contact material (12), wherein one or more absorption holes (11a and 11b) that absorb deformation of the base material (11) in a thickness direction (Z direction) caused by the crushing of the contact material (12) are formed around the welding position of the contact material (12) on the base material (11).

An electrical contact having a substrate of an electrically conductive non-silver material, and an electrically conductive metal-graphene composite coating directly on a surface of the substrate.

An electrical contact having a substrate of an electrically conductive non-silver material, and an electrically conductive metal-graphene composite coating directly on a surface of the substrate.

The present invention discloses a de-bouncing keypad and a preparation method thereof, wherein the keypad is composed of a rubber substrate and a metal contact having three layers of layered structures. A layer of tin alloy or lead alloy is plated on a surface of the metal contact by electroplating or chemical plating. The metal contact plated with the tin alloy or lead alloy has excellent contact bouncing resistance and arc-ablation resistance, and the metal contact is further composited with the rubber to shape and prepare the rubber de-bouncing keypad.

The present invention discloses a de-bouncing keypad and a preparation method thereof, wherein the keypad is composed of a rubber substrate and a metal contact having three layers of layered structures. A layer of tin alloy or lead alloy is plated on a surface of the metal contact by electroplating or chemical plating. The metal contact plated with the tin alloy or lead alloy has excellent contact bouncing resistance and arc-ablation resistance, and the metal contact is further composited with the rubber to shape and prepare the rubber de-bouncing keypad.

In some embodiments, a method is provided that includes (1) providing aluminum; (2) providing carbon nanotube material; (3) combining the aluminum and carbon nanotube material to form a current-carrying, aluminum-carbon-nanotube component of an electrical switch device; and (4) assembling the electrical switch device using the aluminum-carbon-nanotube component. The aluminum-carbon-nanotube component is formed so as to have at least one of lower electrical resistivity and greater thermal conductivity than a component formed of aluminum without carbon nanotube material. Numerous other embodiments are provided.

In some embodiments, a method is provided that includes (1) providing aluminum; (2) providing carbon nanotube material; (3) combining the aluminum and carbon nanotube material to form a current-carrying, aluminum-carbon-nanotube component of an electrical switch device; and (4) assembling the electrical switch device using the aluminum-carbon-nanotube component. The aluminum-carbon-nanotube component is formed so as to have at least one of lower electrical resistivity and greater thermal conductivity than a component formed of aluminum without carbon nanotube material. Numerous other embodiments are provided.