The present invention is a system and method for creating a customized protective equipment item having improved fit. A measuring device takes measurements of a person. The measurements are sent to a computer, which has software for translating the measurements into a custom selection of standard sized components used to assemble the custom protective equipment item. An assembly process builds the completed protective equipment item which is customized to the wearer's size requirements.

A method for fitting a pre-existing standard helmet to the head of a user, the helmet includes an optronic device intended to be positioned in front of the eyes of the user, the method comprising: A) measuring the dimensions of the user's head, the dimensions of the head comprising a volume of the head and a position of the eyes, B) obtaining the dimensions of the helmet, the dimensions of the helmet including a volume of the helmet, C) defining a lining for the helmet so as to ensure the positioning of the optronic device in front of the user's eyes, the lining having a top face that is intended to be applied against an inner face of the helmet and a bottom face that is intended to be applied against the user's head, the lining having a flexible cellular structure, the manufacture of the lining being adapted to the dimensions of the head and to the dimensions of the helmet, D) manufacturing the lining as defined in step C), and E) placing the lining inside the helmet.

These disclosures provide a system and method for creating a customized protective equipment item having improved fit, and the item. A measuring device takes measurements of a person. The measurements are sent to a computer, which has software for translating the measurements into a custom selection of standard sized components used to assemble the custom protective equipment item. An assembly process builds the completed protective equipment item which is customized to the wearer's size requirements.

A system for monitoring a physiological parameter of player wearing protective sports equipment. The monitoring system includes a monitoring unit configured to be positioned within a piece of protective sports equipment worn by a player and transmit physiological parameter data to a database. A database is configured to receive and store the transmitted physiological parameter data. A server is configured to automatically generate a report after a predetermined time interval, where the report has at least one training opportunity indicator and a portion of the received and stored physiological parameter data. The training opportunity indicator is generated when the transmitted physiological parameter data exceeds a predetermined threshold that is based on a previously recorded collection of physiological parameter data. That physiological parameter data can be: the player's own historical data, a team's historical data, a sum of alertable impacts from other similarly situated players, and/or a sum of alertable impacts the player has received over the alertable time period.

Protective gear includes an outer shell layer connected to a middle shell layer through an outer energy and impact transformer layer. The middle shell layer is connected to an inner shell layer through an inner energy and impact transformer layer. The outer and inner energy and impact transformer layers flexibly connect the shell layers to absorb impact forces, rotational forces, shear forces, etc., and allow the various shell layers to move and slide relative to the other shell layers. The outer and inner energy and impact transformer layers may be constructed using gels, fluids, electro-rheological elements, magneto-rheological elements, etc. The protective gear may be formed as helmets or body protection for various activities and protect users from not only impact and penetrative forces, but rotational and shear forces as well.

Protective gear includes an outer shell layer connected to a middle shell layer through an outer energy and impact transformer layer. The middle shell layer is connected to an inner shell layer through an inner energy and impact transformer layer. The outer and inner energy and impact transformer layers flexibly connect the shell layers to absorb impact forces, rotational forces, shear forces, etc., and allow the various shell layers to move and slide relative to the other shell layers. The outer and inner energy and impact transformer layers may be constructed using gels, fluids, electro-rheological elements, magneto-rheological elements, etc. The protective gear may be formed as helmets or body protection for various activities and protect users from not only impact and penetrative forces, but rotational and shear forces as well.

Protective gear includes an outer shell layer connected to a middle shell layer through an outer energy and impact transformer layer. The middle shell layer is connected to an inner shell layer through an inner energy and impact transformer layer. The outer and inner energy and impact transformer layers flexibly connect the shell layers to absorb impact forces, rotational forces, shear forces, etc., and allow the various shell layers to move and slide relative to the other shell layers. The outer and inner energy and impact transformer layers may be constructed using gels, fluids, electro-rheological elements, magneto-rheological elements, etc. The protective gear may be formed as helmets or body protection for various activities and protect users from not only impact and penetrative forces, but rotational and shear forces as well.

A protective molded gel headgear for protecting a wearer during an impact to the wearer's head is provided. The molded gel headgear has a shape that approximates the outer periphery of portions of the wearer's head to be protected. The molded gel headgear is made of an energy absorbing gel material to reduce the impact to the wearer's head during a head-impact event. One or more methods for producing the headgear are also provided.

Disclosed are devices and methods for optimizing a protective helmet or other item of protective clothing with one or more enhanced principal impact zones and/or impact elements that incorporate protective features that can be particularized to a specific player-position and/or the individual behavior of a specific player or wearer.

The present invention is a system and method for creating a customized protective equipment item having improved fit. A measuring device takes measurements of a person. The measurements are sent to a computer, which has software for translating the measurements into a custom selection of standard sized components used to assemble the custom protective equipment item. An assembly process builds the completed protective equipment item which is customized to the wearer's size requirements.