The present invention relates to a method for manufacturing a light emitting knob based on a novel process that is capable of preventing a letter that is separated from a light blocking metal plate at a display window forming step from being separated from a resin layer irrespective of the shape or the type of the letter, which constitutes a light emitting display window, thereby considerably reducing a defect rate, and in particular, to provide a method for manufacturing a light emitting metal knob that introduces a new process so as to realize a surface color through anodizing processing from letters separated from a light blocking metal plate.

The present invention provides a fuse unit, which reduces the number of components of a bus bar and eliminates alignment of tuning fork terminals, and a method of manufacturing the fuse unit. Disclosed is a method of manufacturing a fuse unit, which includes a bus bar including a battery terminal, a fuse connection terminal, and an external connection terminal and is manufactured by integrating the bus bar and a resin covering body by insert molding. In this manufacturing method, the fuse connection terminal is constituted of an input side tuning fork terminal connected to the battery terminal and an output side tuning fork terminal connected to the external connection terminal, the input side tuning fork terminal and the output side tuning fork terminal are connected by a joining portion so as to face each other, the bus bar including the fuse connection terminal is integrated with the resin covering body by insert molding. After the insert molding, the joining portion is cut and removed through a cutting window of the resin covering body, which exposes the joining portion to the outside, and the input side tuning fork terminal and the output side tuning fork terminal are separated.

The switch case includes a metal plate having a first surface and a second surface that is at a side opposite to the first surface, and a resin case embedding a part of the metal plate. The resin case includes a housing portion having an opening formed on a surface of the resin case. The metal plate includes a terminal portion, a contact portion, and an intermediate portion positioned between the terminal portion and the contact portion. The terminal portion is exposed from the surface of the resin case, and the intermediate portion is embedded in the resin case. The intermediate portion is provided with at least one through-hole penetrating the first surface and the second surface. The contact portion includes a part of the first surface exposed to the housing portion of the resin case. In the at least one through-hole, the hole diameter of the at least one through-hole at the second surface is larger than the hole diameter of the at least one through-hole at the first surface.

A switch that more reliably prevents solvent permeation from the outside, and a manufacturing method thereof are provided. The switch includes a first molded resin molded integrally with a plurality of fixed contacts by insert molding, a movable member disposed above the first molded resin to bring the plurality of fixed contacts into and out of contact with each other, and a second molded resin molded so as to close a through hole of the first molded resin formed by a pin supporting the plurality of fixed contacts at a time of the insert molding.

The present invention relates to a method for manufacturing a light emitting knob based on a novel process that is capable of preventing a letter that is separated from a light blocking metal plate at a display window forming step from being separated from a resin layer irrespective of the shape or the type of the letter, which constitutes a light emitting display window, thereby considerably reducing a defect rate, and in particular, to provide a method for manufacturing a light emitting metal knob that introduces a new process so as to realize a surface color through anodizing processing from letters separated from a light blocking metal plate.

A switch device includes a housing having a case and a holding member, a moving member, a biasing member, a movable contact, a common fixed contact, a first switching fixed contact, a second switching fixed contact, extending portions, at least two terminal members, and resistors for obtaining the resistance value between two terminal members, and fixing portions to which the resistors are soldered. The holding member includes a bottom wall portion that covers the bottom of the case, and a holding wall portion holding the fixing portions. The holding wall portion is formed of a first synthetic resin material having heat resistance, and the bottom wall portion is made of a second synthetic resin material having a heat distortion temperature lower than that of the first synthetic resin material. A method for manufacturing a switch device includes a first molding step, a resistor mounting step, and a second molding step.

A switch device includes a housing having a case and a holding member, a moving member, a biasing member, a movable contact, a common fixed contact, a first switching fixed contact, a second switching fixed contact, extending portions, at least two terminal members, and resistors for obtaining the resistance value between two terminal members, and fixing portions to which the resistors are soldered. The holding member includes a bottom wall portion that covers the bottom of the case, and a holding wall portion holding the fixing portions. The holding wall portion is formed of a first synthetic resin material having heat resistance, and the bottom wall portion is made of a second synthetic resin material having a heat distortion temperature lower than that of the first synthetic resin material. A method for manufacturing a switch device includes a first molding step, a resistor mounting step, and a second molding step.

The switch case includes a metal plate having a first surface and a second surface that is at a side opposite to the first surface, and a resin case embedding a part of the metal plate. The resin case includes a housing portion having an opening formed on a surface of the resin case. The metal plate includes a terminal portion, a contact portion, and an intermediate portion positioned between the terminal portion and the contact portion. The terminal portion is exposed from the surface of the resin case, and the intermediate portion is embedded in the resin case. The intermediate portion is provided with at least one through-hole penetrating the first surface and the second surface. The contact portion includes a part of the first surface exposed to the housing portion of the resin case. In the at least one through-hole, the hole diameter of the at least one through-hole at the second surface is larger than the hole diameter of the at least one through-hole at the first surface.

An assembled structure includes a metal plate having a first main surface and a second main surface, and having a through hole, as well as a resin member assembled with the metal plate and disposed on the second main surface side so as to have a portion fitted within the through hole. Assuming that an opening when the through hole is viewed in a plan view has a first width at a point along the opening and a second width measured in parallel to the first width at a point shifted toward the outer side of the opening, a combination of the first width and the second width can be determined such that the second width is larger than the first width.

Modular button components are described that comprise a tactile switch coupled to a center portion of the modular button component and at least one electrical contact. A bracket extends beyond a length of the center portion of the modular component. In various embodiments, the tactile switch, the bracket and the at least one electrical contact are insert molded into a single assembly to form the modular button component that is detachably coupled to a printed circuit board.