A first member made of an insulating material and a jig with a protrusion narrowing toward a distal end side are prepared, and at least one of the first member and the jig is heated to a temperature at which the first member can melt and deform. After the jig is brought into contact with the first member with the first member and the plurality of protrusions facing each other, the jig is removed, and an intermediate body is formed including the first member formed with a plurality of recesses, and a plurality of conductive members passing through the first member and projecting into the recesses. A second member is prepared, openings of the plurality of recesses are closed, and the second member is hermetically joined to the intermediate body to form a plurality of internal spaces where electron is emitted, and forming a joined body.

A metal tab bending tool for securing an upright stud in place and relative to an elongated track of a wall assembly. The track includes an elongated flat web with first and second free-ended flanges extending in the same direction from opposed first and second side edges, respectively, of the web. Each flange of the web defines a plurality of spaced tabs extending toward the flat web from a free-end of each flange. The tool for connecting the stud in place and relative to the track includes a base. The tool also includes at least two pairs of bending arms each pivotally mounted to the base. Each pair of bending arms includes a first bending arm, adapted to be disposed to one side of the upright stud, and a second bending arm spaced apart from the first bending arm and adapted to be disposed to an opposite side of the stud. A mechanism is provided for moving at least one bending arm of each pair of bending arms from a first position and into engagement with a tab on each of the first and second free-ended flanges so as to bend opposed tabs on said first and second free-ended flanges engaged by the bending arms toward a center of the elongated track whereby inhibiting movement of said stud therepast. A method for securing a stud in place relative to a track is also disclosed.

A metal tab bending tool for securing an upright stud in place and relative to an elongated track of a wall assembly. The track includes an elongated flat web with first and second free-ended flanges extending in the same direction from opposed first and second side edges, respectively, of the web. Each flange of the web defines a plurality of spaced tabs extending toward the flat web from a free-end of each flange. The tool for connecting the stud in place and relative to the track includes a base. The tool also includes at least two pairs of bending arms each pivotally mounted to the base. Each pair of bending arms includes a first bending arm, adapted to be disposed to one side of the upright stud, and a second bending arm spaced apart from the first bending arm and adapted to be disposed to an opposite side of the stud. A mechanism is provided for moving at least one bending arm of each pair of bending arms from a first position and into engagement with a tab on each of the first and second free-ended flanges so as to bend opposed tabs on said first and second free-ended flanges engaged by the bending arms toward a center of the elongated track whereby inhibiting movement of said stud therepast. A method for securing a stud in place relative to a track is also disclosed.

Devices and methods related to flat discharge tubes. In some embodiments, a gas discharge tube (GDT) device can include a first insulator substrate having first and second sides and defining an opening. The GDT device can further include second and third insulator substrates mounted to the first and second sides of the first insulator substrate with first and second seals, respectively, such that inward facing surfaces of the second and third insulator substrates and the opening of the first insulator substrate define a chamber. The GDT device can further include first and second electrodes implemented on the respective inward facing surfaces of the second and third insulator substrates, and first and second terminals implemented on at least one external surface of the GDT device. The GDT device can further include electrical connections implemented between the first and second electrodes and the first and second terminals, respectively.

Devices and methods related to flat discharge tubes. In some embodiments, a gas discharge tube (GDT) device can include a first insulator substrate having first and second sides and defining an opening. The GDT device can further include second and third insulator substrates mounted to the first and second sides of the first insulator substrate with first and second seals, respectively, such that inward facing surfaces of the second and third insulator substrates and the opening of the first insulator substrate define a chamber. The GDT device can further include first and second electrodes implemented on the respective inward facing surfaces of the second and third insulator substrates, and first and second terminals implemented on at least one external surface of the GDT device. The GDT device can further include electrical connections implemented between the first and second electrodes and the first and second terminals, respectively.

A stranded outer lead wire assembly for a quartz pinch sealed lamp. The stranded outer lead wire assembly is a butt welded connection of a refractory metal outer pinch lead (e.g., molybdenum solid wire) and a stranded soft metal lead wire (e.g., nickel wire strands twisted together). The assembly is prefabricated and then welded to sealing foil to make a four part foliated lead wire assembly for pinch sealing in the quartz outer jacket. The foliated lead wire assembly and a quartz envelope lamp utilizing the stranded outer lead wire assembly are also claimed. The sealing machine is adapted to protect the stranded outer lead assembly with a water cooled sleeve. In an embodiment, the outer end of the stranded lead is fused to prevent fraying.

A stranded outer lead wire assembly for a quartz pinch sealed lamp. The stranded outer lead wire assembly is a butt welded connection of a refractory metal outer pinch lead (e.g., molybdenum solid wire) and a stranded soft metal lead wire (e.g., nickel wire strands twisted together). The assembly is prefabricated and then welded to sealing foil to make a four part foliated lead wire assembly for pinch sealing in the quartz outer jacket. The foliated lead wire assembly and a quartz envelope lamp utilizing the stranded outer lead wire assembly are also claimed. The sealing machine is adapted to protect the stranded outer lead assembly with a water cooled sleeve. In an embodiment, the outer end of the stranded lead is fused to prevent fraying.

A stranded outer lead wire assembly for a quartz pinch sealed lamp. The stranded outer lead wire assembly is a butt welded connection of a refractory metal outer pinch lead (e.g., molybdenum solid wire) and a stranded soft metal lead wire (e.g., nickel wire strands twisted together). The assembly is prefabricated and then welded to sealing foil to make a four part foliated lead wire assembly for pinch sealing in the quartz outer jacket. The foliated lead wire assembly and a quartz envelope lamp utilizing the stranded outer lead wire assembly are also claimed. The sealing machine is adapted to protect the stranded outer lead assembly with a water cooled sleeve. In an embodiment, the outer end of the stranded lead is fused to prevent fraying.

A stranded outer lead wire assembly for a quartz pinch sealed lamp. The stranded outer lead wire assembly is a butt welded connection of a refractory metal outer pinch lead (e.g., molybdenum solid wire) and a stranded soft metal lead wire (e.g., nickel wire strands twisted together). The assembly is prefabricated and then welded to sealing foil to make a four part foliated lead wire assembly for pinch sealing in the quartz outer jacket. The foliated lead wire assembly and a quartz envelope lamp utilizing the stranded outer lead wire assembly are also claimed. The sealing machine is adapted to protect the stranded outer lead assembly with a water cooled sleeve. In an embodiment, the outer end of the stranded lead is fused to prevent fraying.

Devices and methods relating to insulation-free lead wires in compact fluorescent lamps are provided. For example, there is provided a compact fluorescent lamp including at least two lead wires. Each of the lead wires can be connected to a respective cathode of a respective discharge tube. The compact fluorescent lamp further includes a ballast circuit. The lead wires are isolated from one another without any insulation.