The present invention discloses an orthotic device for footwear (10) comprising; a substantially planar body (11) having a resiliently deformable outer peripheral portion (12); a cell frame, and, an inner array (14) of detachably coupleable cells (22), each cell comprising coupling means which permit the cells to detachably couple with the cell frame.

A sole structure that includes recessed portions. The recessed portions are arranged such that the sole structure has auxetic properties. In some embodiments, sipes extend to the recessed portions. Additionally, the sole structure may include a central portion having auxetic properties and a peripheral portion.

A computer-implemented method of generating one or more variable stiffness structures includes determining a thickness of a first portion of a variable stiffness structure; determining a pressure that is to be applied to a surface of the first portion; selecting a first predetermined value for a stiffness attribute based on the thickness of the first portion and the pressure; and generating a model of at least part of the variable stiffness structure that includes the first portion, wherein the first portion has the predetermined value for the stiffness attribute.

An article of apparel includes a composite material. The composite material includes a pliable first layer and a resilient second layer, where the first and second layers are secured to each other via a patterned strand network. In forming the composite material, the second layer is stretched and maintained under tension while the first layer is secured to the second layer via the patterned strand network. The tension on the second layer is then released, resulting in contraction of the second layer in relation to the first layer and an outward buckling or protrusion of the first layer in relation to the second layer to form protruding cells along the composite material that are bounded by portions of the patterned strand network. The patterned strand network can be formed using embroidery with one or more auxetic patterns in the stitching.

An article of apparel includes a composite material. The composite material includes a pliable first layer and a resilient second layer, where the first and second layers are secured to each other via a patterned strand network. In forming the composite material, the second layer is stretched and maintained under tension while the first layer is secured to the second layer via the patterned strand network. The tension on the second layer is then released, resulting in contraction of the second layer in relation to the first layer and an outward buckling or protrusion of the first layer in relation to the second layer to form protruding cells along the composite material that are bounded by portions of the patterned strand network. The patterned strand network can be formed using embroidery with one or more auxetic patterns in the stitching.

An insole for an orthopedic device includes a top portion including at least one top layer. The top layer defines a top surface arranged to be substantially adjacent a plantar surface of a user's foot. A bottom portion is connected to and arranged opposite the top portion. The bottom portion includes at least one bottom layer. At least one removable element is arranged for removal from at least the bottom portion for defining at least one opening below the top surface. The top surface continuously spans over the at least one opening arranged for off-loading one or more affected areas of the plantar surface of the foot.

Ground-engaging components for articles of footwear include: (a) an outer perimeter boundary rim that at least partially defines an outer perimeter of the ground-engaging component, wherein the outer perimeter boundary rim defines an open space at least at a forefoot support area of the ground-engaging component, wherein the outer perimeter boundary rim is shaped such that the outer perimeter of the ground-engaging component tapers or curves inward moving from a forefoot support area to an arch support area, and wherein a narrowest dimension from a lateral side edge to a medial side edge of the outer perimeter boundary rim is located in a heel support area of the ground-engaging component; and (b) a support structure extending into or at least partially across the open space. The ground-engaging component may have a narrower width dimension in a central heel or rear heel support area than in the arch support area.

An insulating shoe insert including a core layer formed of a cellular material, and a top layer and a bottom layer bonded to opposing sides of the core layer, respectively, the top layer and the bottom layer being configured as thin sheets of aromatic polyamide material such that the top layer and bottom layer cooperate with the core layer to create a heat transfer resistance sufficient to resist transfer of heat through the core layer.

A cushioning article comprises a first and a second polymeric sheet bonded to one another and enclosing an interior cavity. The polymeric sheets retain a gas in the interior cavity. A tensile component disposed in the interior cavity includes a first tensile layer, a second tensile layer, and a plurality of tethers spanning the interior cavity and connecting the first tensile layer to the second tensile layer. An inwardly-protruding bond joins the first polymeric sheet to the first tensile layer, protrudes inward from the first polymeric sheet toward the second polymeric sheet, and partially traverses the plurality of tethers. The first polymeric sheet is displaced from the first tensile layer adjacent to the inwardly-protruding bond by the gas. A method of manufacturing a cushioning article is disclosed.

The invention generally relates to removable outsole cushion attachments and shoe covers that are cushioned and disposable. The removable outsole cushion attachments and shoe covers can be used by healthcare professionals and others to achieve comfort and eliminate or at least reduce the fatigue associated with standing for long periods of time.