A sole structure for a footwear article includes a system of support structures. Each support structure includes a tubular body with an inwardly curving wall, which compresses under load to attenuate a force or impact and returns to a resting state when the load is removed.

A sole structure for a footwear article includes a system of support structures. Each support structure includes a tubular body with an inwardly curving wall, which compresses under load to attenuate a force or impact and returns to a resting state when the load is removed.

A sole for article of footwear includes a midsole component having an inner surface and an outer surface opposite the inner surface. A plurality of blind holes each extends from the outer surface toward the inner surface. The plurality of blind holes are arranged in an auxetic configuration in the outer surface. Each hole in the plurality of holes extends towards the inner surface. The plurality of blind holes is arranged in a pattern that provides a tunable performance characteristic. The patterns of blind holes vary between different regions of the midsole component to provide different types of responses in the different regions.

A midsole for an article of footwear including a three dimensional mesh including interconnected unit cells and methods of making the same. The interconnected unit cells each include a plurality of struts defining a three dimensional shape. The interconnected unit cells are connected at nodes having a valence number defined by the number of struts connected at that node. The valence number of the nodes may vary to provide customized characteristics to zones or portions of the midsole. The plurality of interconnected unit cells may be organized in a warped cubic lattice structure. The warped cubic lattice structure and the size/shape of interconnected unit cells may vary to provide customized characteristics to zones or portions of the midsole. The three dimensional mesh may be customized based on a biometric data profile for an individual, or group of individuals. The midsole may be manufactured using an additive manufacturing process.

A medical shoe having an overmolding layer with a non-uniform density is provided. The medical shoe may include a midsole configured to support a foot, and a frame surrounding the midsole. The midsole may include a foot receiving portion forming a substantially planar surface for supporting the foot and a frame receiving portion opposite the foot receiving portion. The frame may include an overmolding layer extending from a side of the frame opposite the midsole so as to form a ground contacting surface. The overmolding layer may have a non-uniform density. The sole assembly may be secured to the frame by a self-locking fit between the sole assembly and the frame.

A method of customizing the sole structure of an article of footwear includes providing a sole structure with a sole component having an inner surface and an opposite-facing outer surface. The sole component includes a plurality of inner recesses extending from the inner surface and a plurality of outer recesses extending from the outer surface, the plurality of inner recesses include a blind-hole inner recess, the plurality of outer recesses include a blind-hole outer recess, and the blind-hole inner recess is generally aligned with the blind hole outer recess along a vertical direction. The method further includes adjusting the flexibility of the sole component by selectively cutting or removing material from one or both of the blind-hole inner recess and the blind-hole outer recess.

An insulating shoe insert, as for use in an athletic shoe, comprises a core layer to cushion and to resist moisture, comprising a honeycomb-like cellular material, and a top layer and a bottom layer positioned on opposing sides of the core layer, the top layer and bottom layer to resist the transfer of heat through the insulating shoe insert. The top layer and bottom layer comprise an aromatic polyamide, in some embodiments a long-chain synthetic polyamide in which at least 85% of the amide linkages are attached directly to two aromatic rings, in some specific embodiments NOMEX or a similar meta amarid material. The core layer generally includes a honeycomb-like cellular material with irregularly shaped and spaced cells, often a vegetable-based honeycomb-like cellular material. The top layer and bottom layer are bonded to the core layer by an adhesive.

A sole structure for an article of footwear comprises a midsole having four stacked polymeric sheets bonded to one another to define a first cushioning layer, a second cushioning layer, and a third cushioning layer. Each cushioning layer comprises a sealed chamber retaining gas in isolation from each other sealed chamber. Bonds between adjacent ones of the sheets are arranged such that the third cushioning layer is stacked directly above the first cushioning layer with the second cushioning layer bordering both the first cushioning layer and the third cushioning layer, and the sealed chamber of the second cushioning layer includes a plurality of elongated segments each extending lengthwise across a longitudinal midline of the midsole at a respective acute angle to the longitudinal midline.

An article of footwear includes an outsole that has a bottom portion and a medial arch portion extending upward from the bottom portion. The medial arch portion of the outsole has a base and a plurality of protrusions extending outward from the base. The plurality of protrusions are arranged in vertical alignments. In each one of the vertical alignments, at least one protrusion of the plurality of protrusions is closer to the bottom portion and has a larger effective diameter than at least one other protrusion of the plurality of protrusions that is further from the bottom portion.

A cushioning article comprises a first and a second polymeric sheet bonded to one another and enclosing an interior cavity. The polymeric sheets retain a gas in the interior cavity. A tensile component disposed in the interior cavity includes a first tensile layer, a second tensile layer, and a plurality of tethers spanning the interior cavity and connecting the first tensile layer to the second tensile layer. An inwardly-protruding bond joins the first polymeric sheet to the first tensile layer, protrudes inward from the first polymeric sheet toward the second polymeric sheet, and partially traverses the plurality of tethers. The first polymeric sheet is displaced from the first tensile layer adjacent to the inwardly-protruding bond by the gas. A method of manufacturing a cushioning article is disclosed.