In example aspects, materials are repurposed for footwear manufacturing. That is, in some instances, materials in the footwear manufacturing supply chain are potentially subject to disposal. However, aspects of this disclosure sustainably repurpose those materials (that might otherwise be disposed of) to be used in footwear articles. In some aspects, the repurposed materials may be obscured with a concealing layer.

An article of footwear may include an upper with an outer layer, an inner layer, and a chamber element positioned at least partially between the outer layer and the upper layer. The chamber element may be formed of two layers of a transparent colored polymer material and may be sealed to enclose a fluid. The chamber element may also have a plurality of subchambers. The outer layer may have a plurality of apertures. Each subchamber may protrude at least partially through a corresponding one of the apertures.

An article with a color change portion and a method of changing color. The article includes at least one color change portion capable of changing colors. The color change portion includes composite material including a photonic lattice. The color change portion can change colors according to one or more performance parameters. The article can be connected to a computer and the color change portion can be controlled using the computer

A customizeable footbed, a self-customizing footwear having a customizable footbed, and a method for customizing a footbed to conform to contours of a foot is provided. The customizable footbed may include a plurality of packets, each packet comprising an exterior membrane defining a chamber therein, and an interior filling within the chamber. The interior filling may be selected from a group consisting of two or more components of a curable material that chemically react upon mixing of the components to irreversibly form a solid or semi-solid resin or a gel. The plurality of packets may be configured to burst upon application of a pressure such that the interior fillings of the packets flow into and mix within the intermediate space.

A process for printing multiple layers on a fabric or other material using UV-curable ink that includes a step of printing a first layer on the material and another step of partially curing the first layer. A next step includes printing a partially UV-transparent layer over the first layer and fully curing the UV-transparent layer while simultaneously fully curing the first layer.

Uppers for article of footwear may include one or more skin layers attached to a base layer, wherein the skin layers overlap with one another in varying ways (e.g., with a first skin layer overlaying a second skin layer at some locations and the second skin layer overlaying the first skin layer at other locations). If desired, at least one of the skin layers may be at least partially transparent or translucent. The skin layer(s) may be applied over other elements of the upper (e.g., other skin layers, base layers, reinforcing layers, etc.). Additional aspects of this invention relate to production of curved tongue composite structures and/or footwear having a bonded (hot melt) side seam for forming the upper (and optionally do not include a rear heel seam).

A hot-molding method using a plastic elastomer to fabricate a vamp comprises steps: fabricating a hot-molding mold according to a pattern design of a vamp; fabricating blanks of different thicknesses, shapes, sizes, colors and materials; placing the blanks in the hot-molding mold; placing the hot-molding mold in a hot-molding machine to undertake a hot-molding process; and taking the hot-molding mold out of the hot-molding machine and then taking out the vamp from the mold after cooling. The method enables a single vamp to simultaneously use blanks of different thicknesses, shapes, colors and materials and diversifies vamp designs. The method fixes blanks securely in the mold and joins blanks of different colors to an identical vamp in a single process. The blanks are hard to peel off the vamp after molding. The method features a short fabrication cycle, high efficiency and high yield.

A fluid-filled chamber is provided and includes a first barrier layer, a second barrier layer attached to the first barrier layer and cooperating with the first barrier layer to define an interior void, and a third layer attached to one of the first barrier layer and the second barrier layer including mineral mica that provides the one of the first barrier layer and the second barrier layer with an iridescent appearance caused by differential refraction of light waves.

A method is described for coloring an article including a light diffuser. The article is dipped into a liquid colorant to a first predetermined depth for first short period less than the 100 percent single dip saturation time. The article then is removed from the liquid colorant and dried. The article may be dipped into a liquid colorant to a second predetermined depth for a second short period, then removed and dried. The dyeing and drying steps are repeated until the article is imbued with the selected color and saturation.

The invention relates to a method for manufacturing a shoe part by injection molding a material into a mold where an insert is placed. The insert comprises at least two separable insert parts, an upper insert part and a lower insert part, providing an injection channel in the region of the separation area between the two parts. The insert is placed in the chamber and the injection material is injected through a sprue channel in the mold into the injection channel and into a cavity, whereby the shoe part is formed. The mold is opened after the injection material has cured and the insert is separated into the upper and lower insert parts, thereby exposing the cured material in the injection channel.