A method of manufacturing a patient interface for sealed delivery of a flow of air at a continuously positive pressure with respect to ambient air pressure to an entrance to the patient's airways includes collecting anthropometric data of a patient's face. Anticipated considerations are identified from the collected anthropometric data during use of the patient interface. The collected anthropometric data is processed to provide a transformed data set based on the anticipated considerations, the transformed data set corresponding to at least one customised patient interface component. At least one patient interface component is modeled based on the transformed data set.

A method of manufacturing a patient interface for sealed delivery of a flow of air at a continuously positive pressure with respect to ambient air pressure to an entrance to the patient's airways includes collecting anthropometric data of a patient's face. Anticipated considerations are identified from the collected anthropometric data during use of the patient interface. The collected anthropometric data is processed to provide a transformed data set based on the anticipated considerations, the transformed data set corresponding to at least one customised patient interface component. At least one patient interface component is modeled based on the transformed data set.

A respiratory flow therapy apparatus including a sensor module can measure a flow rate of gases or gases concentration provided to a patient. The sensor module can be located after a blower and/or mixer. The sensor module can include at least an ultrasonic transmitter, a receiver, a temperature sensor, a pressure sensor, a humidity sensor and/or a flow rate sensor. The receivers can be immersed in the gases flow path. The receivers can cancel delays in the transmitters and improve accuracy of measurements of characteristics of the gases flow. The receivers can allow for detection of a fault condition in a blower motor of the apparatus.

A respiratory ventilation device—for sending a fan-generated air flow into a duct extending to a respiratory mask—extends between lower (bottom) and upper ends. A ventilation chamber contains the fan and is connected to a humidifier, which has a water-accommodating reservoir and a connecting chamber adjacent the ventilation chamber. An intake opening leads out of the ventilation chamber. An exhaust opening leads into an exhaust channel attachable to the duct. A humidification chamber has the water reservoir. First and second openings are formed between the connecting and humidification chambers. The connecting chamber extends between the humidification and ventilation chambers. A separating wall extends between the connecting and humidification chambers. The first and second openings are made in the separating wall, which is arranged such that the humidification chamber extends between the bottom and the separating wall. The connecting chamber extends between the separating wall and the ventilation chamber.

A respiratory ventilation device—for sending a fan-generated air flow into a duct extending to a respiratory mask—extends between lower (bottom) and upper ends. A ventilation chamber contains the fan and is connected to a humidifier, which has a water-accommodating reservoir and a connecting chamber adjacent the ventilation chamber. An intake opening leads out of the ventilation chamber. An exhaust opening leads into an exhaust channel attachable to the duct. A humidification chamber has the water reservoir. First and second openings are formed between the connecting and humidification chambers. The connecting chamber extends between the humidification and ventilation chambers. A separating wall extends between the connecting and humidification chambers. The first and second openings are made in the separating wall, which is arranged such that the humidification chamber extends between the bottom and the separating wall. The connecting chamber extends between the separating wall and the ventilation chamber.

A patient interface may include a dual chamber cushion assembly having a nasal chamber and an oral chamber. The nasal chamber may be arranged to deliver pressurized breathable gas to a patients nasal passages, and the oral chamber may be arranged to deliver pressurized breathable gas to the patients oral passages. The nasal chamber may be pressurized to a different level than an oral chamber to promote nasal breathing. An air passage may fluidly connect the nasal chamber and the oral chamber so that pressurized breathable gas may flow from the nasal chamber to the oral chamber.

Aspects of the present technology comprise a positioning and stabilising structure to hold a seal-forming structure in a therapeutically effective position on a head of a patient. The seal-forming structure may be constructed and arranged to form a seal with a region of the patients face surrounding an entrance to the patients airways for sealed delivery of a flow of air at a therapeutic pressure of at least 4 cmH2O with respect to ambient air pressure throughout the patients respiratory cycle in use. The positioning and stabilising structure may comprise a front hoop arranged to contact, in use, at least a region of the patients head superior to an otobasion superior of the patients head and a rear strap. The positioning and stabilising structure may comprise an adjustment mechanism for adjustment of the front hoop and the rear strap relative to the patients head, the adjustment mechanism being arranged in a single operation to adjust both the front hoop and rear strap to enable the positioning and stabilising structure to fit different size heads.

A breathing assistance apparatus has a pressurised gases source featuring a lightweight impeller with a plastic shaft. The impeller is shroudless. The plastic shaft is supported within the stator by a bearing structure. The resilient motor mount couples the stator and the housing and provides compliance and/or damping for the motor.

A breathing assistance apparatus has a pressurised gases source featuring a lightweight impeller with a plastic shaft. The impeller is shroudless. The plastic shaft is supported within the stator by a bearing structure. The resilient motor mount couples the stator and the housing and provides compliance and/or damping for the motor.

A gas therapy system (1) has a flow line (3, 2), a coupler (6) to a gas source, and an aerosol generator (4) for aerosol delivery, and a patient interface such as a nasal interface (2). A controller (10) is configured to modulate gas flow and aerosol delivery in real time. The controller changes gas flow rate and dynamically reduces aerosol delivery during upper gas flow rates such as 60 LPM, and activates aerosol delivery during lower gas flow rates of for example 10 LPM. The control may also include sensors to detect breathing, so that there is a bias towards increased aerosol delivery during inhalation in addition to during lower level gas flow.