The present invention teaches a method of making a custom article of footwear. Further, the article of footwear can include a knitted upper and means for cushioning. In addition, the components of the article of footwear can be selected from a wide range of options, and can be easily removed and replaced, as desired.

An upper for an article of footwear is configured to be connected to a sole structure and is configured to receive a foot. The upper includes a knitted component having a strobel portion that is configured to be disposed underneath the foot. The strobel portion defines an interior surface and an exterior surface of the knitted component. The strobel portion defines a strobel passage between the interior surface and the exterior surface. Also, the upper includes a tensile strand that extends through the strobel passage.

The present invention provides a method for recycling a shoe (100), the shoe (100) comprising various components made from the same material class with varying densities, the method comprises milling (210) the shoe (100) to obtain a plurality of particles (212), the particles (212) having different material densities, mixing (240) the particles, applying heat (312) to the mixed particles (242) to obtain a melt of molten particles and extruding (317) the melt.

A method and system for composting shoes allows shoes to be degraded alongside the composting of compostable material during operation of a single composting vessel. The system includes one or more containers that separate the shoes from the compostable material during operation of the composting vessel. The shoes are subject to multiple runs of the composting vessel. During each run of the composting vessel a new batch of compostable material is composted alongside the shoes.

A dustproof work shoe using recycled PET, includes: an outsole made of a conductive rubber portion; and an insole being laid on the top of the outsole and having electrical conductivity. The insole is made using a nickel-plated copper fabric in combination with a carbon-graphene yarn and provided in the bottom of the shoe that comes into contact with the foot. The insole is made of recycled PET.

Composition of matter made from the same materials found in shoes to be placed inside a shoe to create and prolong the smell of the materials found in the manufacture of the shoe.

An upper for an article of footwear is configured to be connected to a sole structure. The upper includes a knitted component having a base portion that is configured to be disposed adjacent the sole structure. The base portion defines an interior surface and an exterior surface of the knitted component. The base portion defines a base portion passage between the interior surface and the exterior surface. Also, the upper includes a tensile strand that extends through the base portion passage.

A sole structure for an article of footwear includes a unitary cushioning component comprising a plurality of scrap foam pieces configured as a plurality of different polyhedron shapes and a resin binder securing the scrap foam pieces to one another. The sole structure may comprise a midsole including an outer shell defining a central cavity. The cushioning component may be disposed in the central cavity as a core of the midsole. A method of manufacturing an article of footwear cutting the scrap foam body into pieces, mixing the pieces with a resin binder, and compression molding the mixed pieces and resin binder in a mold to form a cushioning component of a sole structure of the article of footwear.

A method of manufacturing the foamed shoe material and semi-finished product including the following steps. Step S1: a foamable material is injected into a cavity of a blank mold to solidify, thereby generating a semi-finished product of the shoe material and a runner waste that are unfoamed. The runner waste could be shed for reusing directly as the foamable material without a granulating process. Step S2: the semi-finished product is cooled down and put into a cavity of the foaming mold, and the semi-finished product is evenly foamed in the cavity of the foaming mold to obtain a shoe material wherein the waste generated during the method of manufacturing the foamed shoe material could be effectively reused, and the yield rate of the shoe material thereby enhanced.

A sports shoe includes an upper wherein a majority by weight of the upper is made from a thermoplastic base material and a sole wherein a majority by weight of the sole is made from the same thermoplastic base material. The sole and the upper are individually fabricated and joined to each other. The thermoplastic base material includes at least one of the following materials: thermoplastic polyurethane TPU, polyamide PA, polyethylene terephthalate PET, or polybutylene terephthalate PBT.