A method of forming surface protrusions on an article, and the article with the protrusions attached. The article may be an Integrated Circuit (IC) chip, a test probe for the IC chip or any suitable substrate or nanostructure. The surface protrusions are electroplated to a template or mold wafer, transferred to the article and easily separated from the template wafer. Thus, the attached protrusions may be, e.g., micro-bumps or micro pillars on an IC chip or substrate, test probes on a probe head, or one or more cantilevered membranes in a micro-machine or micro-sensor or other micro-electro-mechanical systems (MEMS) formed without undercutting the MEMS structure.

A method of forming surface protrusions on an article, and the article with the protrusions attached. The article may be an Integrated Circuit (IC) chip, a test probe for the IC chip or any suitable substrate or nanostructure. The surface protrusions are electroplated to a template or mold wafer, transferred to the article and easily separated from the template wafer. Thus, the attached protrusions may be, e.g., micro-bumps or micro pillars on an IC chip or substrate, test probes on a probe head, or one or more cantilevered membranes in a micro-machine or micro-sensor or other micro-electro-mechanical systems (MEMS) formed without undercutting the MEMS structure.

A method of forming surface protrusions on an article, and the article with the protrusions attached. The article may be an Integrated Circuit (IC) chip, a test probe for the IC chip or any suitable substrate or nanostructure. The surface protrusions are electroplated to a template or mold wafer, transferred to the article and easily separated from the template wafer. Thus, the attached protrusions may be, e.g., micro-bumps or micro pillars on an IC chip or substrate, test probes on a probe head, or one or more cantilevered membranes in a micro-machine or micro-sensor or other micro-electro-mechanical systems (MEMS) formed without undercutting the MEMS structure.

A method of forming surface protrusions on an article, and the article with the protrusions attached. The article may be an Integrated Circuit (IC) chip, a test probe for the IC chip or any suitable substrate or nanostructure. The surface protrusions are electroplated to a template or mold wafer, transferred to the article and easily separated from the template wafer. Thus, the attached protrusions may be, e.g., micro-bumps or micro pillars on an IC chip or substrate, test probes on a probe head, or one or more cantilevered membranes in a micro-machine or micro-sensor or other micro-electro-mechanical systems (MEMS) formed without undercutting the MEMS structure.

A 3D semiconductor device, the device including: a first single crystal layer including a plurality of first transistors; at least one first metal layer interconnecting the plurality of first transistors, where the interconnecting includes forming a plurality of logic gates; a plurality of second transistors overlaying the first single crystal layer; a second metal layer overlaying the plurality of second transistors; a plurality of third transistors overlaying the second transistors; a third metal layer overlaying the plurality of third transistors; and a connective metal path between the third metal layer and at least one of the first transistors, where at least one of the plurality of third transistors is aligned to at least one of the plurality of first transistors with less than 40 nm alignment error, where the first metal layer is powered by a first voltage and the second metal layer is powered by a second voltage.

A 3D semiconductor device including: a first level with first transistors, single crystal layer overlaid by at least one first metal layer which includes interconnects between the first transistors forming first control circuits with a sense amplifier, the first metal-layer(s) overlaid by a second metal-layer which is overlaid by a second level which includes first memory cells which include second transistors with a metal gate, overlaid by a third level which includes second memory cells which include third transistors and are partially disposed atop the control circuits, which control data written to second memory cells; a fourth metal-layer overlaying a third metal-layer which overlays the third level; where third transistor gate locations are aligned to second transistor gate locations within less than 100 nm, the average thickness of fourth metal-layer is at least twice the average thickness of second metal-layer; the fourth metal-layer includes a global power distribution grid.

An Integrated Circuit device, the device including: a base wafer including a single crystal layer, the base wafer including a plurality of first transistors; at least one metal layer providing interconnection between the plurality of first transistors, where the base wafer includes a memory bit-cell array including the first transistors and control bit-lines and word-lines; and a second layer including a plurality of second transistors, the second layer overlying the at least one metal layer, where the second layer includes a connecting via to the bit-lines or the word-lines, the connecting via has a diameter of less than 200 nm, and where the second layer includes control circuits to control the memory bit-cell array, the control circuits include the second transistors.

An Integrated Circuit device, the device including: a base wafer including a single crystal layer, the base wafer including a plurality of first transistors; at least one metal layer providing interconnection between the plurality of first transistors, where the base wafer includes a memory bit-cell array including the first transistors and control bit-lines and word-lines; and a second layer including a plurality of second transistors, the second layer overlying the at least one metal layer, where the second layer includes a connecting via to the bit-lines or the word-lines, the connecting via has a diameter of less than 200 nm, and where the second layer includes control circuits to control the memory bit-cell array, the control circuits include the second transistors.

A 3D semiconductor device including: a first level with first-transistors, a single crystal layer overlaid by at least one first metal-layer which includes interconnects between the first-transistors forming first control circuits with a sense amplifiers; the first metal-layer(s) overlaid by a second metal-layer which is overlaid by a second level which includes first memory cells which include second-transistors with a metal gate, overlaid by a third level which includes second memory cells which include third-transistors and are partially disposed atop the control circuits, which control the data written to second memory cells; a fourth metal-layer overlaying a third metal-layer which overlays the third level; where third-transistor gate locations are aligned to second-transistor gate locations within greater than 0.2 nm error, the average thickness of second metal-layer is at least twice the average thickness of the third metal-layer; the second metal-layer includes a global power distribution grid.

A 3D semiconductor device including: a first level with first transistors, single crystal layer overlaid by at least one first metal layer which includes interconnects between the first transistors forming first control circuits with a sense amplifier; the first metal-layer(s) overlaid by a second metal-layer which is overlaid by a second level which includes first memory cells which include second transistors with a metal gate, overlaid by a third level which includes second memory cells which include third transistors and are partially disposed atop the control circuits, which control data written to second memory cells; a fourth metal-layer overlaying a third metal-layer which overlays the third level; where third transistor gate locations are aligned to second transistor gate locations within less than 100 nm, the average thickness of fourth metal-layer is at least twice the average thickness of second metal-layer; the fourth metal-layer includes a global power distribution grid.