Disclosed are batteries and methods of manufacturing batteries with improved energy densities. In some embodiments, a first cathode current collector and a first anode current collector are provided on a first side of a substrate. A second cathode current collector and a second anode current collector are provided on a second side of the substrate. A laser is used to form: a first channel through the substrate between the first cathode current collector and the second cathode current collector, and a second channel through the substrate between the first anode current collector and the second anode current collector. A cathode interconnection is formed, via the first channel, between the first cathode current collector and the second cathode current collector. An anode interconnection is formed, via the second channel, between the first anode current collector and the second anode current collector.

The invention relates to a battery pack, comprising a plurality of battery cells arranged consecutively. Each of said battery cells comprise a positive and a negative terminal on opposite sides of the battery cell, the battery cells being electrically connected in series with each other, wherein the terminals of the plurality of battery cells are arranged on two opposite sides of the battery pack such that positive and negative terminals of the consecutive battery cells are on both sides of the battery pack by turns next to each other. The battery pack further comprises a first and a second printed circuit board portion arranged on said two opposite sides of the battery pack, respectively. The first and the second printed circuit board portions comprise connection interfaces arranged next to the terminals of the battery cells. The first and the second printed circuit board portions comprise signal traces connected to the terminals of the battery cells via the connection interfaces. The battery pack further comprises a third printed circuit board portion arranged next to the battery cells and extending between the first and the second printed circuit board portions, such that the battery cells are located in a channel defined by the first, the second and the third printed circuit board portions. The third printed circuit board portion comprises a battery pack condition management unit connected to the signal traces of the first and the second printed circuit board portion.

A battery module includes a cell assembly having a plurality of secondary batteries and a plurality of heat dissipation plates interposed between the plurality of secondary batteries. At least a portion of a front end and a rear end of the heat dissipation plates is recessed to form an inlet portion and an outlet portion so that a coolant is introduced from the outside or discharged to the outside, and the heat dissipation plates have a coolant moving portion so that the coolant moves to a front end, an upper end, a lower end and a rear end of the secondary batteries. A bus bar assembly has a plurality of bus bars and a bus bar frame having insert holes into which the electrode leads of the secondary batteries are inserted; an end cover having a vent hole communicating with the coolant moving portion and a plurality of side plates.

A complex electrode assembly includes a first sheet-type wiring which extends in a lengthwise direction of the first sheet-type wiring and comprises a sheet region of which a width that is perpendicular to the lengthwise direction is greater than a thickness that is perpendicular to the lengthwise direction and a width direction of the first sheet-type wiring, and electrode assemblies which are arranged separate from each other in the lengthwise direction of the first sheet-type wiring and are electrically connected to the first sheet-type wiring. The first sheet-type wiring may be disposed to face an outer surface of each of the electrode assemblies.

A complex electrode assembly includes a first sheet-type wiring which extends in a lengthwise direction of the first sheet-type wiring and comprises a sheet region of which a width that is perpendicular to the lengthwise direction is greater than a thickness that is perpendicular to the lengthwise direction and a width direction of the first sheet-type wiring, and electrode assemblies which are arranged separate from each other in the lengthwise direction of the first sheet-type wiring and are electrically connected to the first sheet-type wiring. The first sheet-type wiring may be disposed to face an outer surface of each of the electrode assemblies.

Provided is an assembled battery in which a large number of flat batteries can be stacked easily. An assembled battery 1 includes stacked multiple flat batteries A, B, and C in the shape of an N-sided polygon (N is an integer of 3 or more). Each of the multiple flat batteries A, B, and C in the shape of the N-sided polygon has a positive-electrode terminal 21a and a negative-electrode terminal 61a that extend in different directions having 360°/N in between, and the multiple flat batteries A, B, and C are electrically connected in series. The assembled battery 1 also includes multiple N-sided polygonal separating films 71 and 72 disposed between each pair of adjacent ones of the stacked multiple flat batteries A, B, and C to insulate the flat batteries from one another.

A button cell includes a housing having a cell cup, the cell cup having a flat bottom area, a cell cup casing, and a bottom edge forming a transition between the flat bottom area and the cell cup casing, and a cell top, the cell top having a flat top area and a cell top casing. An electrode-separator assembly winding is disposed within the housing, the electrode-separator assembly winding including a multi-layer assembly that is wound in a spiral shape about an axis, the multi-layer assembly including a separator disposed between a positive electrode and a negative electrode, and a first output conductor. An insulator is disposed between an end face of the electrode-separator assembly winding and the first output conductor, wherein the first output conductor is welded to the first of the flat bottom area or the flat top area.

A method for producing a button cell includes providing a cell cup, a cell top and an electrode-separator assembly winding, the electrode-separator assembly winding having a positive electrode and a negative electrode. An electrically insulating seal is applied at least to an outer portion of the cell top casing. The electrode-separator assembly winding is inserted into the cell top. The cell top is inserted into the cell cup to form a housing. A pressure is applied in a radial direction perpendicular to an axis of the electrode-separator assembly winding so as to seal the housing.

Provided is an assembled battery in which a large number of flat batteries can be stacked easily. An assembled battery 1 includes stacked multiple flat batteries A, B, and C in the shape of an N-sided polygon (N is an integer of 3 or more). Each of the multiple flat batteries A, B, and C in the shape of the N-sided polygon has a positive-electrode terminal 21a and a negative-electrode terminal 61a that extend in different directions having 360°/N in between, and the multiple flat batteries A, B, and C are electrically connected in series. The assembled battery 1 also includes multiple N-sided polygonal separating films 71 and 72 disposed between each pair of adjacent ones of the stacked multiple flat batteries A, B, and C to insulate the flat batteries from one another.

A complex electrode assembly includes a first sheet-type wiring which extends in a lengthwise direction of the first sheet-type wiring and comprises a sheet region of which a width that is perpendicular to the lengthwise direction is greater than a thickness that is perpendicular to the lengthwise direction and a width direction of the first sheet-type wiring, and electrode assemblies which are arranged separate from each other in the lengthwise direction of the first sheet-type wiring and are electrically connected to the first sheet-type wiring. The first sheet-type wiring may be disposed to face an outer surface of each of the electrode assemblies.