A61M25/1036

Methods for manufacturing multi-layer balloons for medical applications

A multi-layered balloon is provided where each layer is formed such that each layer is made from tubing that optimizes the inner wall stretch thus providing maximum balloon strength. The high pressure, multi-layer balloon is provided with layers that allow for slipping, such that the balloon has a very high pressure rating and toughness, yet excellent folding characteristics. Methods for producing such multi-layer balloons using existing balloon forming equipment are also provided. The multi-layer balloons can have alternating structural and lubricating layers, or layers with low-friction surfaces. The multi-layer balloons are preferably manufactured using a variety of methods including nesting, co-extrusion, or a combination of nesting and co-extrusion. The multi-layer balloons have balloon layers having substantially similar, or the same, high degree of biaxial orientation of their polymer molecules such that each balloon layer of the multi-layer balloon will fail at approximately the same applied pressure.

Balloon Tipped Dual Lumen Tapered Guide Extension Catheter
20230293860 · 2023-09-21 ·

The present disclosure discloses a guide extension catheter device. The catheter device includes an elongated body having at least one of a distal portion, a proximal portion, and a middle portion. The middle portion extends between the distal portion and the proximal portion. In an aspect, the distal portion comprises a first part and a second part. The first part is disposed at a distal end of the distal portion and the second part is disposed at a proximal end of the distal portion. The first part of the distal portion is cylindrical in shape and the second part is tapered such that a diameter of a second part proximal end is greater than a diameter of a second part distal end. The catheter device also integrates a built-in balloon at the first part of the distal end.

URINARY CATHETER
20220387751 · 2022-12-08 ·

A catheter comprising: a shaft (1) having a proximal end (2) and a distal end (3), the distal end terminating in a tip (4); a drainage opening (7) located at the distal end of the shaft, the drainage opening communicating with a drainage lumen (8) of the shaft; a balloon located at the distal end of the shaft, the balloon comprising a first region secured to the shaft, a second region secured to the shaft and an elastic-walled conduit extending between the first region and the second region, the elastic conduit extending over the tip.

Balloon catheter and method of manufacturing balloon catheter
11826530 · 2023-11-28 · ·

A balloon catheter is disclosed which allows easier fusion-bonding between an inner tube shaft and an outer tube shaft and in which the inner tube shaft can be prevented from being warped when the inner tube shaft passes through a stenosed site, and a method of manufacturing such a balloon catheter. The balloon catheter includes an inner tube shaft having a first layer and a second layer located on an inner surface side of the first layer. The outer tube shaft is fusion-bonded to the first layer and recessed toward the inner tube shaft side. The first layer is formed of a material having higher optical absorption property than the outer tube shaft and the second layer. The second layer is formed of a material having a melting point higher than that of the first layer.

BALLOON CATHETER

Balloon catheter includes an outer shaft having a hypotube and a monolithic single-layer distal outer member, a balloon in fluid communication with an inflation lumen, and a monolithic inner tubular member having a guidewire lumen defined therethrough. The outer shaft has the inflation lumen defined therethrough. The monolithic single-layer distal outer member is necked to a reduced diameter along an entire length thereof. A proximal end of the monolithic single-layer distal outer member is coupled to the hypotube. A distal section of the hypotube comprises a skive defined by a first angled cut, an axial cut, and a second angled cut. The balloon has a proximal balloon shaft coupled to a distal end of the monolithic single-layer distal outer member. The monolithic inner tubular member extends distally from a proximal port in the monolithic single-layer distal outer member through the balloon to form a tip.

Urinary catheter

A catheter comprising: a shaft (1) having a proximal end (2) and a distal end (3), the distal end terminating in a tip (4); a drainage opening (7) located at the distal end of the shaft, the drainage opening communicating with a drainage lumen (8) of the shaft; a balloon located at the distal end of the shaft, the balloon comprising a first region secured to the shaft, a second region secured to the shaft and an elastic-walled conduit extending between the first region and the second region, the elastic conduit extending over the tip.

Increased axial load carrying sheathed irrigating balloon catheter
20210322035 · 2021-10-21 ·

A sheathed tubular semi-rigid balloon catheter for performing probing, irrigation, dilation, suction and potential intubation of the nasolacrimal system or paranasal sinus system to treat for stenosis or obstruction. The catheter includes a sheathed tubular probe portion through which a tracer fluid can be injected and through which suctioning of blood or other material can be conducted. The sheath portion of the device can have a distal segment that is inflated in order to dilate parts the nasolacrimal or paranasal sinus system. The high axial load accommodating catheter tool includes a more secure and inexpensively manufactured bond between the metallic semi-rigid tube of the probe portion and the plastic hand-manipulable, multi-connector hub using an enlarged bonding collar.

CATHETER SNUGGER SYSTEM AND METHOD
20210316120 · 2021-10-14 ·

A device for snugging a balloon of a catheter against an inner wall of an intra-corporeal lumen or surface serviced by the catheter includes a hollow column having a top end and a bottom end, forming a throughway sized to accommodate a tube of the catheter, and a flange extending from the bottom end of the hollow column generally perpendicularly to length of the hollow column. A slit is formed in the hollow column and the flange through which the hollow column is connectable to the tube of the catheter. The catheter is tugged to contact the balloon to the inner wall of the lumen, and the device is fixed to the tube of the catheter atop the skin of a body serviced by the catheter to tension pressure of the balloon against the inner wall.

Method for Manufacturing Balloon Catheter by Using Heat-Curable Resin and Apparatus Therefor
20210244921 · 2021-08-12 ·

The present invention relates to a method of manufacturing a balloon catheter using a thermosetting resin. The present invention aims to provide an economical method of being capable of very promptly manufacturing a balloon catheter using a thermosetting resin through a continuous process, in which a drying process and a curing process are combined, after release agent application using the curing characteristics of a thermosetting resin.

Reinforced Balloon Catheter

One embodiment of the present invention discloses a balloon catheter employing a reinforced, co-axial, duel lumen design. In certain embodiments, at least one of the lumens is formed of a multilayer, tubular element in which one of the layers functions, in part, to provide radial reinforcement to the tubular element.