A battery module for monitoring and suppressing battery swelling and interacting with a charging device includes a battery cell disposed in a nonconductive housing, a conductive label affixed to the nonconductive housing, a switch, and a controller. The battery cell is charged via a supply voltage from a charging device. The switch is coupled between the battery cell and the conductive label. The controller detects a resistance variation value ΔR of the conductive label as result of swelling of the nonconductive housing, and generates a corresponding control voltage. As the resistance of the conductive label increases, the supply voltage may be adjusted downward according to the control voltage. If the resistance variation value ΔR conductive label is greater than or equal to a predetermined threshold, the controller closes the switch, and the battery cell may then fully discharge through the conductive label.

Rechargeable battery cells according to embodiments of the present technology may include a housing having a first conductive segment operable at anode potential. The housing may include a second conductive segment operable at cathode potential. The housing may include a gasket positioned between the first conductive segment and the second conductive segment and configured to hermetically seal the housing. The cells may include an electrode stack including an anode. The anode may include an anode tab electrically coupled with the first conductive segment of the housing. The electrode stack may include a cathode. The cathode may include a cathode tab electrically coupled with the second conductive segment of the housing. The cells may include a barrier material disposed between the cathode tab and the second conductive segment of the housing. The cathode tab may be electrically coupled with the second conductive segment of the housing through the barrier material.

Rechargeable battery cells according to embodiments of the present technology may include a housing having a first conductive segment operable at anode potential. The housing may include a second conductive segment operable at cathode potential. The housing may include a gasket positioned between the first conductive segment and the second conductive segment and configured to hermetically seal the housing. The cells may include an electrode stack including an anode. The anode may include an anode tab electrically coupled with the first conductive segment of the housing. The electrode stack may include a cathode. The cathode may include a cathode tab electrically coupled with the second conductive segment of the housing. The cells may include a barrier material disposed between the cathode tab and the second conductive segment of the housing. The cathode tab may be electrically coupled with the second conductive segment of the housing through the barrier material.

A coin cell having a hermetic design withstands high performance applications including high temperature missions from a drop in replacement envelope. The coin cell can include a container having a bottom wall and a surrounding wall that form an interior volume, and the surrounding wall can include an inner, upper peripheral edge, at a top of the surrounding wall. The coin cell can include an anode assembly; a cathode assembly; and a header ring including a header ring outer surface and a header ring inner surface that defines an opening. The coin cell can include an insulator ring that includes an insulator ring outer surface that extends along and inside of the header ring inner surface, and an insulator ring inner surface that defines an opening within the insulator ring. A pin can be provided in the opening of the insulator ring. The coin cell can include an electrolyte.

A coin cell having a hermetic design withstands high performance applications including high temperature missions from a drop in replacement envelope. The coin cell can include a container having a bottom wall and a surrounding wall that form an interior volume, and the surrounding wall can include an inner, upper peripheral edge, at a top of the surrounding wall. The coin cell can include an anode assembly; a cathode assembly; and a header ring including a header ring outer surface and a header ring inner surface that defines an opening. The coin cell can include an insulator ring that includes an insulator ring outer surface that extends along and inside of the header ring inner surface, and an insulator ring inner surface that defines an opening within the insulator ring. A pin can be provided in the opening of the insulator ring. The coin cell can include an electrolyte.

A method for operating a battery with a hermetically sealed housing configured as a hardcase and containing at least one electrochemical cell based on an organic electrolyte is described. The method includes: opening the housing at a point configured to create a point of access to a housing interior so as to vent the at least one cell; and, after the opening, hermetically re-sealing the point of access to the housing interior. A battery which can be operated by this method is also described.

The invention concerns an electrochemical element and the method for manufacturing same, as well as a battery comprising one or more electrochemical elements, for application in particular in the field of electrochemical elements or Li-ion batteries. The electrochemical element comprises a closed shell (1) defining an internal volume inside which a bundle (2) is arranged, having alternating positive and negative electrodes (3) respectively connected to two positive and negative electrical output terminals and housing separators, the bundle (2) being impregnated with electrolyte. The shell (1) comprises a bottom wall (4) having an internal bottom face (4a), oriented towards the internal volume, and at least one side wall (5, 6) having an internal side face (5a, 6a), oriented towards the internal volume. The internal side face (5a, 6a) joins the internal bottom face (4a) by substantially forming an internal angle (a).

The present invention relates to a pouch-shaped secondary battery sealing apparatus and a pouch-shaped secondary battery manufacturing method capable of radiating an infrared laser to a sealed portion in an overlapping state, whereby it is possible to increase sealing force, to prevent occurrence of wrinkles, and to reduce sealing time when forming a sealed portion of a pouch-shaped secondary battery case.

An apparatus for molding a pouch, the pouch having a first seating part and a second seating part, that are connected to each other, the pouch being configured such that when an electrode assembly is mounted and sealed therein, the first seating part and the second seating part are folded to cover top and bottom surfaces of the electrode assembly, and the first seating part and the second seating part are in contact with each other. The apparatus includes, a lower mold in which a first groove recessed by a predetermined depth from a top surface thereof is formed, and a second groove is additionally recessed from a bottom surface of the first grove; and an upper mold on which a flat portion is formed on one surface thereof, which is inserted into the first groove, and a protrusion inserted into the second groove protrudes from the flat portion.

Disclosed herein are a battery cell housing, a battery cell, a battery, and an electric device. The battery cell housing defines a cavity configured to accommodate an electrode assembly, and the battery cell housing includes a first housing and a second housing. The first housing is electrically connected to a first tab of the electrode assembly. The second housing is fixed to the first housing in an insulated manner. The second housing is electrically connected to a second tab of the electrode assembly and the second tab is different from the first tab in polarity. The first housing includes a bulge electrically connected to the first tab, and the bulge extends in a direction approaching the second housing. Therefore, there is no need to provide a hole in the battery cell housing, thereby rendering the battery cell housing more integral.