A prismatic lithium ion battery cell includes a packaging having a cover. A power assembly disposed within the packaging has a first (e.g., negative) side and a second (e.g., positive) side. A terminal pad is electrically coupled to the first side, while the cover is electrically coupled to the second side, of the power assembly. The cover includes a spiral disk feature disposed below the terminal pad and a reversal disk disposed below the spiral disk feature. The reversal disk is configured to deflect upwards to displace the spiral disk feature to contact the terminal pad in response to a pressure within the packaging being greater than a first predefined pressure threshold, forming an external short-circuit between the first and second sides of the power assembly. Subsequently, a portion of the power assembly fails in response to the external short-circuit and interrupts current flow within the power assembly.

A method arranges a contact element on a battery cell of a battery layer of a battery stack for a battery device of a vehicle. Further, a contact element for a battery cell of a battery layer of a battery stack for a battery device of a device includes a contact plate section, a transition section and a positive pole section. The contact plate section surrounds the transition section and the transition section surrounds the positive pole section. The contact plate section and the positive pole section are arranged at a distance to one another and in parallel or at least substantially in parallel. Still further, battery stack having at least one battery layer with at least one battery cell includes a contact element that is arranged on the battery cell.

Disclosed is a battery module and a battery pack with improved durability. The battery module includes a plurality of cylindrical battery cells each respectively having electrode terminals; a module case having an accommodation portion in which the plurality of cylindrical battery cells are accommodated; a bus bar including a plate-shaped and electrically conductive body portion, and a connection portion configured to contact the electrode terminals to electrically connect the plurality of cylindrical battery cells to each other; an electrically insulating insulation sheet covering an outer side of the bus bar, the insulation sheet having an exposure hole through which at least a part of the bus bar is exposed to an outside; and an electrically insulating adhesive on the at least a part of the bus bar exposed to the outside through the exposure hole of the insulation sheet.

A battery assembly, a battery pack, and a vehicle are provided. The battery assembly includes a battery column and a voltage collection assembly disposed on one side of the battery column. The battery column includes at least one first battery, including first and second electrodes. A distance between the first electrode and the voltage collection assembly is greater than a distance between the second electrode and the voltage collection assembly. The first electrode is electrically connected to a case of the first battery, such that a potential of the first electrode is equal to a potential of the case. The voltage collection assembly includes first and second collection terminals. The first collection terminal is connected to the case and configured to collect the potential of the first electrode. The second collection terminal is connected to the second electrode and configured to collect a potential of the second electrode.

A wiring module to be attached to a plurality of power elements which store or generate power includes a bus bar connecting the power elements to each other or connecting the power element and a load to each other, an abnormality detection element detecting an abnormality of the power element, and an insulating protector holding the bus bar and the abnormality detection element. The insulating protector is integrally provided with a first holding shaft portion and a second holding shaft portion which position and hold the bus bar by fitting the bus bar there onto, and an element holding portion which position and hold the abnormality detection element by fitting the abnormality detection element there into.

Provided is a battery pack including a battery; a first circuit board; an outer case; an inner case disposed inside the outer case; and a sensor unit that detects water intrusion, wherein the battery and the first circuit board are housed in the inner case, and the sensor unit is provided between the outer case and the inner case.

A busbar module includes: busbars that are fixed to battery cells of a battery module; a plate-like flexible circuit body that includes conductors corresponding to the busbars; and a case that accommodates the circuit body and the busbars, in which the circuit body includes a trunk portion and a branch portion connected to the busbar, the branch portion includes a base layer, a metal foil that is the connection conductor, and a coating layer that covers the base layer and the metal foil, the branch portion has a facing portion faces a first surface of the busbar, the metal foil is connected to a connection target at a portion that is more adjacent to a distal end than the facing portion is, and the first surface has a groove-shaped recess provided at a portion facing the metal foil.

A multifunctional high-voltage connector and a battery product are disclosed. The multifunctional high-voltage connector includes: a fuse, a socket, and a plug. The socket includes a base and a socket terminal. The plug includes a seat and a plug terminal. The base includes: a first main body portion; a first accommodating portion, protruding from the first main body portion; and a second accommodating portion, protruding from the first main body portion and provided to be spaced apart from the first accommodating portion. The fuse is accommodated in the first accommodating portion. At least a part of the socket terminal is accommodated in the second accommodating portion. The seat of the plug is inserted into the second accommodating portion of the base.

An embodiment is directed to a contact plate configured to establish electrical bonds between battery cells in a battery module, including at least one primary conductive layer, and a set of bonding connectors that are configured to provide direct electrical bonds between the contact plate and terminals of a group of battery cells, the set of bonding connectors being configured to connect the group of battery cells in parallel with each other, wherein at least one bonding connector in the set of bonding connectors is configured with a higher fuse rating than each other bonding connector in the set of bonding connectors so as to contain arcs among the set of bonding connectors to the at least one bonding connector.

A first fuse device includes a first conductor, at least a portion of the conductor being functioning as a fuse, and a first wiring electrically connected to the first conductor. At least a portion of the first wiring passes through a first space of the first conductor, the first space being defining the fuse.