A wire harness including: a first electric wire having a first core wire and a second electric wire having a second core wire, the first core wire and the second core wire being joined to each other, wherein: the first core wire has a planar portion extending over an entire length direction of the first core wire, the second core wire has flexibility higher than that of the first core wire, and an end of the second core wire is joined to the planar portion of the first core wire in an overlapped state therewith.

A wire harness that includes a first wire and a second wire each including a core wire and a covering material that covers the core wire; and a tube, wherein: the tube covers a connection between the core wire of the first wire and the core wire of the second wire, each of the covering materials contains a cross-linked polyethylene, the tube contains a cross-linked polyethylene, the tube and each of the covering materials are directly joined, and a tensile shear strength between the tube and each of the covering materials is 350 kPa or more.

An apparatus that melts and monitors sleeves for installation onto shielded cables. The apparatus includes a heat source for melting the sleeve, cable supports for supporting the cable during the melting process, a sensor system that is configured to measure a dimension of the sleeve during melting, and a computer that is connected to receive sensor data from the sensor system and send heater control signals to the heat source. The computer is configured to receive dimensional data from the sensor system, monitor that dimensional data by performing a dimensional analysis, and then deactivate or remove the heat source in response to dimensional analysis results indicating that the sleeve is fully melted (in the case of a solder sleeve) or only fully shrunken (in the case of a dead end sleeve) onto the cable.

In a terminal-attached electric wire applied to a wire harness, a metal terminal includes: an electric wire connection portion to which the electric wire is connected; a box-shaped portion that is formed into a box shape by a bottom body coupled to the electric wire connection portion and a pair of wall bodies formed by protruding individually from both ends of the bottom body in a width direction, and enables a counterpart terminal to be inserted into a terminal insertion space portion in an inside thereof along an axial direction intersecting the width direction; and a spring contact portion that is located inside the terminal insertion space portion, is elastically deformably supported in the box-shaped portion in a cantilever manner, and forms a contact with the counterpart terminal, and wherein the box-shaped portion has a displacement regulating portion that regulates a relative displacement between the pair of the wall bodies.

Provided is a method of manufacturing an electric wire with terminal formed by connecting a first core exposed portion of an electric wire to a metal terminal having a box portion that is formed by processing a single conductive board into a box shape and has an opening in which a counterpart terminal is inserted, and a spring inside the box portion. After laser-welding opposed portions where parts of the single conductive board forming the box portion are opposed to each other, applying ultrasonic vibration to a second core exposed portion of the electric wire is executed.

A harness is provided with one or more first wires each including a first core exposed portion, one or more second wires each including a second core exposed portion, and a bonded portion formed by welding the first and second core exposed portion(s). A total cross-sectional area of the second core(s) is equal to or less than ⅓ of the sum of total cross-sectional areas of the first and second core(s). The bonded portion has two pairs of outer surfaces extending along an extending direction of the first and second wires and facing each other and a distance H between one pair of the outer surfaces (upper/lower surfaces), out of the two pairs of outer surfaces, is longer than a distance W between another pair of the outer surfaces (right/left side surfaces). The second core exposed portion(s) is/are arranged adjacent to the upper surface Up in the bonded portion.

A cable connection structure includes an electric cable, an end face of a core wire of which is exposed, a first electrode that covers the end face, a substrate, a terminal of which is exposed on a principal surface, and a second electrode bonded to the first electrode without another member interposed between the first electrode and the second electrode, the second electrode covering the terminal and having substantially same Vickers hardness as Vickers hardness of the first electrode.

A cable connection structure manufacturing method includes: covering, by a first electrode, an end face of an electric cable, and covering, by a second electrode, a terminal of a substrate; plastically deforming the first electrode and the second electrode having substantially same hardness by first scrubbing in which the first electrode and the second electrode rub against each other at a first pressure and a first amplitude; polishing the first electrode and the second electrode by second scrubbing in which the first electrode and the second electrode rub against each other at a second pressure smaller than the first pressure and a second amplitude smaller than the first amplitude; and bonding the first electrode and the second electrode at a third pressure higher than the first pressure.

The invention relates to a device for welding rod-shaped electrical conductors (28, 29) and to a sonotrode (16) for such a device, comprising a compression space for receiving two connection regions (26, 27) of the conductors (28, 29) to be connected, said connection regions (26, 27) extending in a first axial direction (x-axis), the compression space being defined by a working surface (19) of a sonotrode (16), which transmits ultrasonic vibrations, and a counterface of an anvil at two opposite sides in a second axial direction (z-axis) and by a boundary surface of a slider element, which is displaceable in the second axial direction (z-axis), and a boundary surface of a boundary element on two opposite sides in a third axial direction (y-axis). In a special contact zone (50), which is a section of the working surface (19) of the sonotrode (16) and serves to subject at least one connection region (26, 27) to ultrasonic vibrations, the working surface (19) has a surface configuration that differs from a contact zone (30) formed by the remaining working surface (19).

A fixing structure of a splice part includes a plurality of electrical wires each having a splice part and mutually connected and a sheet material to which the splice part is fixed. For example, the fixing structure of the splice part is considered to have a portion of the plurality of electrical wires fixed to the sheet material in addition to the splice part.