A terminal-equipped electric wire manufacturing method includes: an electric wire installation step of inserting a core-wire exposed part between inner wall surfaces of piece parts of a core-wire connection body, the core-wire exposed part having a core-wire diameter smaller than an interval between the inner wall surfaces of the piece parts; a melting step of melting the core-wire exposed part and the core-wire connection body by emitting a laser beam to the core-wire exposed part and the core-wire connection body from a free end side of each piece part; and a fixation step of fixing the core-wire exposed part and the core-wire connection body thus melted, with the emission of the laser beam stopped.

A method for forming a connection between a wire and a pin includes placing a fixturing element over the pin, capturing the wire between an upper surface and a lower surface of the fixturing element, compressing the fixturing element to hold the wire around the pin and forming a fixed connection between the wire and the pin. A system for forming an electrical connection includes a pin, a fixturing element disposed around the pin, and a wire placed around pin and sandwiched between an upper surface and a lower surface of the fixturing element.

The present disclosure presents an electrical connector comprising a wire coupling portion, the wire coupling portion including a generally flat, plateau portion wherein the plateau portion includes a trough. The electrical connector wherein the trough is generally semi-cylindrical. The electrical connector further comprises an overlap portion that is positioned generally parallel to the plateau portion. The electrical connector wherein the overlap portion is positioned generally adjacent to an open side of the trough. The electrical connector further comprising an electrical device coupling portion at an end of the electrical connector opposite to the wire coupling portion.

An ultrasonic welding jig includes: an anvil that supports a plate-like electric cable connection portion of a terminal; and a welding horn that is disposed so as to oppose the anvil, and in which a fitting groove is formed in an opposing surface, the fitting groove being a groove in which a portion of a core wire of an electric cable is fitted. In a state in which the core wire and the electric cable connection portion are clamped between the welding horn and the anvil, ultrasonic welding is performed by ultrasonically vibrating the welding horn in an axial direction of the core wire. In a bottom surface of the fitting groove of the welding horn, a plurality of slippage prevention grooves that are obliquely oriented and intersect an axis of the fitting groove are formed spaced apart in a direction of the axis of the fitting groove.

A power distribution unit including an elongate housing and a power input penetrating said elongate housing. The power input can comprise a ground buss wire, a neutral buss wire and at least one line buss wire. A plurality of electrical outlets can be disposed along the housing. Each electrical outlet can comprise a receptacle and a plurality of spaced apart outlet pins protruding from the receptacle. The plurality of outlet pins can include a ground outlet pin receiving the ground buss wire, a neutral outlet pin receiving the neutral buss wire, and a line outlet pin receiving the line buss wire.

A combination structure of a clamping member and a circuit board for a signal connector is disclosed. The clamping member includes two clamping members fixedly connected to two sides of the circuit board. Each clamping member has a pair of first positioning pins and a pair of second positioning pins. Thereby, the center of the guide pin can be guided and the guide pin won't be loosened, so as to improve the stability of the signal and reduce the loss.

A cable connection structure includes: a substrate including a first core wire connection electrode, a second core wire connection electrode, and a shield connection electrode; a single-wire cable including a first core wire, and an insulant; at least two coaxial cables each including a second core wire, an inner insulant, a shield, and an outer insulant, wherein the second core wire, the inner insulant, and the shield are exposed in a step-by-step manner at a distal end portion, and the second core wire and the shield are respectively connected to the second core wire connection electrode and the shield connection electrode; and a conductive member connecting exposed portions of the shields. The conductive member is disposed directly on an upper surface of the insulant, and connects the shields on the shield connection electrode and/or a position closer to a proximal end side than the shield connection electrode.

The electric brake motor unit has: a motor; a connector having a connector terminal; a first section extending in a first direction and having a first contact portion electrically connected to the connector terminal; a second section extending in the first direction and having a second contact portion electrically connected to a motor terminal; and an intermediate section extending in a second direction intersecting with the first direction between the first section and the second section. The electric brake motor unit is provided with: a bus bar in which the first section, the intermediate section, and the second section are connected in a crank shape; and a motor bracket mounted on the motor and having two positioning portions that are mutually separately positioned with a space through which the intermediate section passes and are used for positioning the intermediate section in the first direction.

A connection structure between sensor and cable includes a cable formed by assembling a plurality of electric wires each including a covering portion covering a core and a core-exposing portion exposing the core at an end of the covering portion, a spacer that is interposed in a space surrounded by the covering portions of the electric wires and holds end portions of the covering portions in the state that the end portions are spaced from each other, and a sensor that detects a physical quantity, and the core-exposing portion of each of the electric wires of the cable is electrically connected to the sensor via a fixing member in the state that each of the electric wires is held by the spacer.

A terminal 20 includes a terminal connection portion 21 connected to a counterpart terminal and a board connection portion 24 connected to a conductive path 13 of a board 11. The board connection portion 24 has a plate shape portion 25 that is a plate shape. The plate shape portion is disposed behind the terminal connection portion 21 and is soldered to the conductive path 13 of the board 11. The board connection portion has a plate-shape first projection walls 28A to 28D that are bent from edge portions of a lateral direction side of the plate shape portion 25 and that project to an opposite side to the board 11 side. The plate shape portion 25 and the first projection walls 28A to 28D have a plating layer 37 that is formed on a plate surface of the plate shape portion and the first projection walls.