A cable assembly is provided and includes a cable core including a first signal conductor and a second signal conductor separated by at least one insulator. The first and second signal conductor both include exposed segments extending forward from their respective insulator to a conductor end. The cable assembly includes a contact holder extending between a front and a rear. The cable assembly includes a first contact received in the corresponding channel of the contact holder. The first contact has a mating end and a terminating end. The cable assembly includes a first contact and a second contact received in their corresponding channel of the contact holder. The first and second contact have a mating end and a terminating end. The terminating end has a weld edge welded to the conductor end at a butt weld.

An electrical contact part comprising, a carrier substrate of a metallic material, a metallic coating applied to the carrier substrate, and a coating barrier material applied to the carrier substrate in a partial area of the carrier substrate, wherein the coating barrier material substantially prevents coating of the carrier substrate in the portion.

A method for improving the properties of a joint between two cable ends having obtaining two cable ends, having uncovered conductors being joined in a connection zone, each cable end also including an uncovered insulation zone including uncovered insulation formed as a cone adjacent the uncovered conductor, covering the conductors with an additional insulation layer, measuring the additional insulation layer and the cones, determining the geometry of the cones and the additional insulation layer based on the measurements, determining a deviation of the geometry from a desired geometry of the cones and the additional insulation layer, where the desired geometry includes a smooth transition between two zones, determining, based on the deviation determination, material to be removed from the cones and the additional insulation layer achieving the desired geometry, and removing the material from the cones and the additional insulation layer.

A semiconductor module includes an insulating sheet which has a first surface and extends in a first direction and a first terminal. The first terminal has a first region disposed on the first surface of the insulating sheet and having a first width in a second direction perpendicular to the first direction, a second region extending from the first region and having a second width in the second direction narrower than the first width, and a third region located away from the first surface and being electrically connected to both the first region and the second region.

A terminal assembly is disclosed. The terminal assembly comprises a main body having a welding platform and a first electrical conductive member having a connection terminal. According to the present invention, a welded structure is formed between the main body and the first electrical conductive member by making the connection terminal be welded on the welding platform. Briefly speaking, when utilizing this terminal assembly to make two electrical nodes be electrically connected to each other, one electrical conductive end of the main body and the first electrical conductive member are firstly connected to the two electrical nodes, respectively. Next, a welding process is applied to the welding platform and the connection terminal, such that an electrical connection is therefore established between the two electrical nodes.

An electrified vehicle assembly includes, among other things, a grounding block secured to a frame member of an electrified vehicle. The grounding block includes a bore configured to receive a fastener to hold a grounding strap connector relative to the grounding block.

A method for forming a connection between a busbar (1) and a contact section (20) comprising: providing a first conductive section (11) made from aluminum, providing a second conductive section (12) made from aluminum, wherein the second conductive section (12) includes the contact section (20) or is connected to the contact section (20) and wherein the second conductive section (12) is at least partially covered with nickel and/or tin creating a laser welding bond, in particular a laser welding seam (10), between the first conductive section (11) and the second conductive section (12), by laser welding.

An electrical conductor comprising a flat conductor formed of a solid metallic material, the flat conductor having at least two opposite broad sides, two opposite narrow sides and two opposite end sides and having an at least quadrangular cross-sectional profile, and a flexible conductor formed of a plurality of strands, the strands of the flexible conductor being at least partially joined to one another in a materially bonded manner in the region of at least one end of the flexible conductor, characterized in that the flexible conductor, at its end with the joined strands, is joined in a materially bonded manner with its end face to an end face, a narrow side or broad side of the flat conductor.

A power distributor (200) with at least two incoming lines (101-103) and a method for manufacturing such a power distributor is suggested. Each incoming line comprises a conductor (106,107) and an individual screen (114). The conductors of the incoming lines are connected at a connection point (V1,V2), which is enclosed by a screen shield (201) that contacts each individual screen (114) of the incoming lines. The screen shield (201) is made from electrically conducting plastic material. Screen shields made from electrically conducting plastic material is easier to manufacture and less expensive than metal screen shields.

A connection arrangement comprising a metallic flat conductor having an at least quadrangular cross-sectional profile and at least two mutually opposing first and second surfaces extending at least partially parallel to one another in the longitudinal direction, at least two parts which are flat in the overlap region and which are formed as connecting lugs and which rest on the first surface with an overlap joint and project beyond one or both longitudinal edges of the flat conductor, characterized in that a metallic friction stir welded joint zone is formed starting from the second surface through the flat conductor towards the first surface and projecting into the connecting lugs.