H01R4/62

Connecting structure and method for manufacturing electrical connector
11139593 · 2021-10-05 · ·

A connecting structure includes at least one conductive terminal having a body, a conducting portion connected below the body, a pre-breaking portion provided at an upper end of the body, and a temporary soldering portion connected above the pre-breaking portion; a first strip connected to the conducting portion; and a second strip soldered to the temporary soldering portion. A method for manufacturing an electrical connector includes: forming a first strip and at least one conductive terminal connected thereto; soldering a second strip to the temporary soldering portion of the conductive terminal; separating the conducting portion of the conductive terminal and the first strip; operating the second strip to control the conductive terminal to be mounted to a housing; and disconnecting the pre-breaking portion of the conductive terminal, and removing the second strip and the temporary soldering portion of the conductive terminal.

Connecting structure and method for manufacturing electrical connector
11139593 · 2021-10-05 · ·

A connecting structure includes at least one conductive terminal having a body, a conducting portion connected below the body, a pre-breaking portion provided at an upper end of the body, and a temporary soldering portion connected above the pre-breaking portion; a first strip connected to the conducting portion; and a second strip soldered to the temporary soldering portion. A method for manufacturing an electrical connector includes: forming a first strip and at least one conductive terminal connected thereto; soldering a second strip to the temporary soldering portion of the conductive terminal; separating the conducting portion of the conductive terminal and the first strip; operating the second strip to control the conductive terminal to be mounted to a housing; and disconnecting the pre-breaking portion of the conductive terminal, and removing the second strip and the temporary soldering portion of the conductive terminal.

Electrical connector and electrical connector assembly with the same

An electrical connector includes an insulative housing and a plurality of power contact pairs. The insulative housing has a plurality of contact-receiving passageways extending along a front-and-back direction. The power contact pairs are mounted in the corresponding contact-receiving passageways and divided into two opposite rows in a height direction according to contacting portions. Each power contact pair in each row has a first power contact and a second power contact, each one of the first power contact and the second power contact defines a flaky retaining portion held in the relative contact-receiving passageway and a number of contacting portions extending forwards from a front end of the retaining portion. A gap is formed between two adjacent contacting portions of the first power contact, and at least a part of one contacting portion of the second power contact extends through the gap of the first power contact.

THERMOCOUPLE CONNECTOR AND MANUFACTURING METHOD OF THE SAME
20210265551 · 2021-08-26 ·

The present inventive concept relates to a thermocouple connector and a manufacturing method of the same, the manufacturing method including forming connector pins, covering the connector pins using a glass material, the sensor electrodes including a positive sensor electrode and a negative sensor electrode respectively connected to the positive terminal and the negative terminal, the positive sensor electrode being the chromel and the negative terminal being the alumel, placing the connector pins in a center of a surrounding sealing material having a hole, filling liquid ceramic material into a space of the surrounding sealing material through the hole, sealing the hole, and solidifying the liquid ceramic material. According to the present inventive concept, the connector pin is provided by using the same kind of material as a material of the thermocouple sensor, whereby output voltage error is minimized and output voltage change due to long-term use is low.

Wiring Device Of Photovoltaic Equipment

A wiring device of photovoltaic power generation equipment includes an aluminum wire and a copper-aluminum transition element. One end of the aluminum end is connected with the aluminum end of the copper-aluminum transition piece, and the other end of the aluminum end is configured to connect with an external connecting component. The copper end is configured to connect with photovoltaic power generation equipment. In the wiring device of the photovoltaic power generation equipment provided in the present application, the copper-aluminum transition piece is arranged at the position of the photovoltaic power generation equipment, and the aluminum end of the copper-aluminum transition piece is connected to the external connecting component by the aluminum wire, avoiding using copper wire for long-distance conduction. The cost of the aluminum wire is much lower than that of the copper wire. Therefore, the cost of the wiring device provided by the application is reduced.

Electrical connection and method of establishing an electrical connection
20210265748 · 2021-08-26 ·

The present invention relates to an electrical connection between a flat part and a connecting part, in which the flat part and the connecting part are arranged one above the other in an overlap region, in which the contact surface of the flat part facing the connecting part in the overlap region is structured in relief-like fashion and that the flat part is friction-welded, in particular ultrasonically welded, to the connecting part via the structured contact surface.

COPPER-ALUMINIUM CONNECTOR
20210226353 · 2021-07-22 · ·

A copper-aluminum connector includes at least one copper terminal for connection to a power consumption device, and at least one aluminum wire for connection to an electrical circuit, wherein, the copper-aluminum connector further includes a connecting part, and the connecting part includes at least one first connecting end for connection to an end portion of the copper terminal and at least one second connecting end for connection to the aluminum wire.

COPPER-ALUMINIUM CONNECTOR
20210226353 · 2021-07-22 · ·

A copper-aluminum connector includes at least one copper terminal for connection to a power consumption device, and at least one aluminum wire for connection to an electrical circuit, wherein, the copper-aluminum connector further includes a connecting part, and the connecting part includes at least one first connecting end for connection to an end portion of the copper terminal and at least one second connecting end for connection to the aluminum wire.

Tin-plated copper terminal material, terminal, and wire terminal part structure

On a base member made of copper or a copper alloy, a zinc-nickel alloy layer including zinc and nickel, and a tin layer made of tin alloy are laminated in this order: the zinc-nickel alloy layer has a thickness of 0.1-5 μm inclusive and has a nickel content of 5-50 mass % inclusive, the tin layer has a zinc concentration of 0.6-15 mass % inclusive, and, under an oxide layer which is the outermost layer, a metal zinc layer, having a zinc concentration of 5-40 at % inclusive and a thickness of 1-10 nm inclusive in SiO.sub.2 conversion, is formed on the tin layer.

Tin-plated copper terminal material, terminal, and wire terminal part structure

On a base member made of copper or a copper alloy, a zinc-nickel alloy layer including zinc and nickel, and a tin layer made of tin alloy are laminated in this order: the zinc-nickel alloy layer has a thickness of 0.1-5 μm inclusive and has a nickel content of 5-50 mass % inclusive, the tin layer has a zinc concentration of 0.6-15 mass % inclusive, and, under an oxide layer which is the outermost layer, a metal zinc layer, having a zinc concentration of 5-40 at % inclusive and a thickness of 1-10 nm inclusive in SiO.sub.2 conversion, is formed on the tin layer.