H01R4/62

Joint between copper terminal and aluminum wire, and magnetic induction welding method therefor

A joint of a copper terminal and an aluminum wire, the copper terminal is divided into a connecting part and a functional part connected to the connecting part, and an aluminum wire core of the aluminum wire is connected to the connecting part of the copper terminal. Preferably, the aluminum wire core extends or does not extend to the functional part. The connecting part is a component of the copper terminal that is connected with the aluminum wire, and the functional part is a fixed area of the copper terminal that is configured to connect to a power consumption device.

Method for joining two or more electrical conductors, device for joining two or more electrical conductors, and electrical connection between two or more conductors

A connection assembly is provided and includes a first conductor, a second conductor and a friction stir welded connection connecting the first conductor and the second conductor, with the second conductor having a bundle of conductor wires. The friction stir welded connection is provided by a friction stir welding tool having a pin connecting a front side of the second conductor pressed onto the first conductor along a connecting direction between the first conductor and the second conductor.

ELECTRIC WIRE WITH TERMINAL, COATING APPARATUS, AND METHOD OF MANUFACTURING ELECTRIC WIRE WITH TERMINAL
20210249794 · 2021-08-12 ·

An electric wire with a terminal includes: an electric wire having a core wire, and a cover; a crimp terminal having a core wire crimping portion which is crimped to the core wire, a cover crimping portion which is crimped to the cover, and a connecting portion which extends from the core crimping portion to the cover crimping portion; and a resin which integrally covers the core wire and the crimp terminal. The core wire has an intermediate portion which extends between the core crimping portion and the cover crimping portion. The connecting portion has a bottom wall portion and a pair of side wall portions which extend in a height direction of the crimp terminal from end portions of the bottom wall portion in a width direction.

Wire harness with covering materials and tube containing cross-linked polyethylene

A wire harness that includes a first wire and a second wire each including a core wire and a covering material that covers the core wire; and a tube, wherein: the tube covers a connection between the core wire of the first wire and the core wire of the second wire, each of the covering materials contains a cross-linked polyethylene, the tube contains a cross-linked polyethylene, the tube and each of the covering materials are directly joined, and a tensile shear strength between the tube and each of the covering materials is 350 kPa or more.

Wire harness with covering materials and tube containing cross-linked polyethylene

A wire harness that includes a first wire and a second wire each including a core wire and a covering material that covers the core wire; and a tube, wherein: the tube covers a connection between the core wire of the first wire and the core wire of the second wire, each of the covering materials contains a cross-linked polyethylene, the tube contains a cross-linked polyethylene, the tube and each of the covering materials are directly joined, and a tensile shear strength between the tube and each of the covering materials is 350 kPa or more.

Aluminum electric wire crimping terminal, crimping device and crimping method
11095049 · 2021-08-17 · ·

An aluminum electric wire crimping terminal formed by connecting an aluminum electric wire and a crimping terminal includes a low compression concave portion and a high compression concave portion in a crimping portion. The high compression concave portion compresses a plurality of core wires with a stronger compression force than a compression force of the low compression concave portion.

Aluminum electric wire crimping terminal, crimping device and crimping method
11095049 · 2021-08-17 · ·

An aluminum electric wire crimping terminal formed by connecting an aluminum electric wire and a crimping terminal includes a low compression concave portion and a high compression concave portion in a crimping portion. The high compression concave portion compresses a plurality of core wires with a stronger compression force than a compression force of the low compression concave portion.

ELECTRIC WIRE WITH TERMINAL, COATING APPARATUS, AND METHOD OF MANUFACTURING ELECTRIC WIRE WITH TERMINAL
20210242609 · 2021-08-05 ·

An electric wire with a terminal includes: an electric wire having a core wire, and a cover; a crimp terminal having a core wire crimping portion which is crimped to the core wire, a cover crimping portion which is crimped to the cover, and a connecting portion which extends from the core crimping portion to the cover crimping portion; and a resin which integrally covers the core wire and the crimp terminal. The core wire has an intermediate portion which extends between the core crimping portion and the cover crimping portion. The connecting portion has a bottom wall portion and a pair of side wall portions which extend in a height direction of the crimp terminal from end portions of the bottom wall portion in a width direction.

Pin adapter type cable connectors
11069990 · 2021-07-20 · ·

The present disclosure provides pin adapter type cable connectors used to terminate electrical conductors into mechanical connectors or other terminations typically found in electrical equipment. The connectors include a connector body having a conductor bore to receive a bare portion of an electrical conductor, a fastener that is coupled to the connector body and used to secure the bare portion of an electrical conductor to the connector body, and a pin adapter having an adapter body that can be removably connected to the connector body and a pin extending from the adapter body.

Pin adapter type cable connectors
11069990 · 2021-07-20 · ·

The present disclosure provides pin adapter type cable connectors used to terminate electrical conductors into mechanical connectors or other terminations typically found in electrical equipment. The connectors include a connector body having a conductor bore to receive a bare portion of an electrical conductor, a fastener that is coupled to the connector body and used to secure the bare portion of an electrical conductor to the connector body, and a pin adapter having an adapter body that can be removably connected to the connector body and a pin extending from the adapter body.