H01R4/62

POWER CONNECTOR AND POWER CONNECTOR ASSEMBLY
20220352664 · 2022-11-03 ·

A power connector has a casing, a first power terminal, and a second power terminal. The casing has at least one cable-in opening. The first power terminal has a first inner connecting portion and a first outer connecting portion. The first inner connecting portion is secured in the casing and has a first through hole matrix. The first through hole matrix faces the at least one cable-in opening and has multiple first through holes. The first outer connecting portion is located outside of the casing. The second power terminal is basically the same as the first power terminal. The first power terminal is located between the second power terminal and the at least one cable-in opening. The first power terminal shields part of the second power terminal and allows the second through hole matrix of the second power terminal to be exposed to the at least one cable-in opening.

BUS BAR ASSEMBLY WITH PLATED ELECTRICAL CONTACT SURFACE

A bus bar assembly includes a bus bar formed of a first electrically conductive material having a planar contact portion. The bus bar defines a first bore extending through the contact portion. The bus bar assembly further includes a contact insert formed of a second electrically conductive material that has a greater hardness than the first electrically conductive material. The contact insert defines a first surface that is mechanically and electrically connected to the contact portion of the bus bar. The contact insert defines a second surface this is plated with a third electrically conductive material which is different than the second electrically conductive material. The contact insert defines a smooth second bore coaxial with the first bore and extending from the first surface to the second surface.

Terminal connecting structure
11489269 · 2022-11-01 · ·

An objective of the present invention is to provide a terminal connecting structure which may enable the conductivity to be improved. A terminal connecting structure is intended for connecting a terminal to an electric wire, the electric wire including an aluminum conductor with aluminum, wherein the terminal connecting structure further comprises a conductive connection body formed with aluminum, wherein one end of the connection body is butt-connected to the aluminum conductor, and wherein another end of the connection body is connected to the terminal via crimping. This enables the terminal to be connected to the electric wire via the connection body without crimping the bundle of cores. This may eliminate influence of crimping on the aluminum conductor and enable the conductivity between the electric wire and the terminal to be improved.

Terminal connecting structure
11489269 · 2022-11-01 · ·

An objective of the present invention is to provide a terminal connecting structure which may enable the conductivity to be improved. A terminal connecting structure is intended for connecting a terminal to an electric wire, the electric wire including an aluminum conductor with aluminum, wherein the terminal connecting structure further comprises a conductive connection body formed with aluminum, wherein one end of the connection body is butt-connected to the aluminum conductor, and wherein another end of the connection body is connected to the terminal via crimping. This enables the terminal to be connected to the electric wire via the connection body without crimping the bundle of cores. This may eliminate influence of crimping on the aluminum conductor and enable the conductivity between the electric wire and the terminal to be improved.

WELDED BODY MANUFACTURING METHOD AND WELDED BODY
20220352652 · 2022-11-03 ·

A welded body manufacturing method for a welded body in which a terminal formed of a metal base material and plated with a metal material having a hardness lower than a hardness of the metal base material is connected to an end portion of a conductive member, the conductive member being connected to the terminal on a conductor welding surface of the terminal is provided. The manufacturing method includes forming at least one of a convex portion and a concave portion on the conductor welding surface and connecting the conductive member to the conductor welding surface by means of ultrasonic welding.

TERMINAL-EQUIPPED ELECTRIC WIRE, WIRING HARNESS, TERMINAL, TERMINAL CRIMPER, AND METHOD FOR PRODUCING TERMINAL-EQUIPPED ELECTRIC WIRE

A terminal-equipped electric wire includes a terminal and a coated conductive wire, which are electrically connected to each other. A crimp part of the terminal is crimped to the coated conductive wire, and has a conductive wire crimp part, which is crimped to a conductive wire that is exposed from a coating on the front-end side of the coated conductive wire, and a coating crimp part, which is crimped to the coating of the coated conductive wire. On the front-end side (terminal body side) of the conductive wire crimp part, an electric wire holding part, which applies a relatively strong holding force on the conductive wire, is provided, On the rear-end side (coating crimp part side) of the conductive wire crimp part, a conductive part for achieving conduction with the conductive wire is formed.

Electric wire with terminal, coating apparatus, and method of manufacturing electric wire with terminal
11476594 · 2022-10-18 · ·

An electric wire with a terminal includes: an electric wire having a core wire, and a cover; a crimp terminal having a core wire crimping portion which is crimped to the core wire, a cover crimping portion which is crimped to the cover, and a connecting portion which extends from the core crimping portion to the cover crimping portion; and a resin which integrally covers the core wire and the crimp terminal. The core wire has an intermediate portion which extends between the core crimping portion and the cover crimping portion. The connecting portion has a bottom wall portion and a pair of side wall portions which extend in a height direction of the crimp terminal from end portions of the bottom wall portion in a width direction.

Anti-corrosion terminal material, anti-corrosion terminal and electric wire end structure

An anti-corrosion terminal material including a base material made of copper or copper alloy and a coating film laminated on the base material: the coating film includes: a first coating film, provided with a zinc layer made of zinc alloy and a tin layer made of tin or tin alloy which are laminated in this order, and formed at a planned core contact part; and a second coating film including the tin layer but not comprising the zinc layer, which is provided at a planned contact part being a contact part when the terminal is formed: and the zinc layer has a thickness not less than 0.1 μm and not more than 5.0 μm and zinc concentration not less than 30% by mass and not more than 95% by mass, and has any one or more of nickel, iron, manganese, molybdenum, cobalt, cadmium, lead and tin as a balance.

Grounding elastic contact and electronic device

A grounding elastic contact and an electronic device including the same. The grounding elastic contact includes an elastic core, and a double-sided polyethylene terephthalate (PET) tape, a polyimide (PI) film, and a conductive layer, where the PI film is laminated and bonded on an outer side of the double-sided PET tape; a middle region of the double-sided PET tape is attached to an upper surface of the elastic core; after passing through left and right sides of the elastic core respectively, two ends of the double-sided PET tape are laminated on a lower surface of the elastic core; the conductive layer includes one end bonded on the upper surface of the elastic core, and the other end passing through the left side of the elastic core; the double-sided PET tape includes a PET backing and an adhesive coated on two sides of the PET backing.

ELECTRICAL CONNECTING STRUCTURE AND METHOD FOR PRODUCING SUCH A STRUCTURE
20230133468 · 2023-05-04 ·

An electrical connecting structure (10) for use as a means for transmitting electrical energy between a first electrical component and a second electrical component, wherein the connecting structure (10) is formed from a number of layers (20, 30, 40, 50) arranged serially with one another, a first outer layer (20) consisting of aluminum or an aluminum alloy and a second outer layer (50) preferably consisting of aluminum or an aluminum alloy, and a third and preferably fourth layer (30, 40), specifically one or two inner layers, being provided between the outer layers (20, 50), the inner layer or inner layers (30, 40) being respectively produced by cold gas spraying.