An electrical connector includes an insulative housing having a mating cavity and a plurality of power contact pairs. Each power contact pair defines an upper contact set and a lower contact set, each one of the upper contact set and the lower contact set comprises a first contact unit and a second contact unit, each one of the first contact unit and the second contact unit has a retaining portion and at least one contacting portion extending from the retaining portion into the mating cavity. The retaining portions of the upper contact set are arranged in a height direction of the insulative housing with the contacting portions thereof arranged in a transverse direction of the insulative housing, the retaining portions of the lower contact set are arranged in the height direction with the contacting portions thereof arranged in the transverse direction.

A method for manufacturing a terminal-attached electric wire including an electric wire including a core wire having plurality of strand wires, and a female terminal including wire barrels crimped around the core wire. The method includes a first step of applying ultrasonic vibrations to the core wire, and a second step of crimping the wire barrels in a region of the core wire to which ultrasonic vibrations have been applied. The first step includes applying ultrasonic vibrations to the core wire while leaving a compression margin for the crimping by the second step such that the resistance between the electric wire and the female terminal is stabilized until the strand wires of the terminal-attached electric wire are severed when the core wire of the terminal-attached electric wire is further compressed after the second step.

A method for manufacturing a terminal-attached electric wire including an electric wire including a core wire having plurality of strand wires, and a female terminal including wire barrels crimped around the core wire. The method includes a first step of applying ultrasonic vibrations to the core wire, and a second step of crimping the wire barrels in a region of the core wire to which ultrasonic vibrations have been applied. The first step includes applying ultrasonic vibrations to the core wire while leaving a compression margin for the crimping by the second step such that the resistance between the electric wire and the female terminal is stabilized until the strand wires of the terminal-attached electric wire are severed when the core wire of the terminal-attached electric wire is further compressed after the second step.

Provided is a tin-plated copper terminal material, a terminal formed from the terminal material, and an electric-wire terminal structure using the terminal: the terminal material has a substrate of copper or a copper alloy; an intermediate zinc layer of a zinc alloy that is formed on the substrate and has a thickness of 0.10 μm to 5.00 μm; and a tin layer of tin or a tin alloy that is formed on the intermediate zinc layer and in which the length proportion occupied by low-angle grain boundaries is 2% to 30% with respect to the total length of all crystal grain boundaries; wherein galvanic corrosion is effectively suppressed.

Provided is a tin-plated copper terminal material, a terminal formed from the terminal material, and an electric-wire terminal structure using the terminal: the terminal material has a substrate of copper or a copper alloy; an intermediate zinc layer of a zinc alloy that is formed on the substrate and has a thickness of 0.10 μm to 5.00 μm; and a tin layer of tin or a tin alloy that is formed on the intermediate zinc layer and in which the length proportion occupied by low-angle grain boundaries is 2% to 30% with respect to the total length of all crystal grain boundaries; wherein galvanic corrosion is effectively suppressed.

A through roof connector assembly for connecting an air termination conductor to a conducting rod through a roof of a structure while limiting water ingress into the roof. The through roof connector assembly includes a universal top, a threaded stud, a conduit connection component with an upper threaded tap hole and a lower threaded tap hole which do not meet to provide a completely weatherproof connection, and a conduit extending through a roof membrane when installed in the roof. The conduit has within a conducting rod, the conducting rod threaded the lower threaded tap hole of the conduit connection component. The air terminal also threads into the threaded stud. An o-ring is located between the conduit connection component and the conduit to provide a further weatherproof connection.

A through roof connector assembly for connecting an air termination conductor to a conducting rod through a roof of a structure while limiting water ingress into the roof. The through roof connector assembly includes a universal top, a threaded stud, a conduit connection component with an upper threaded tap hole and a lower threaded tap hole which do not meet to provide a completely weatherproof connection, and a conduit extending through a roof membrane when installed in the roof. The conduit has within a conducting rod, the conducting rod threaded the lower threaded tap hole of the conduit connection component. The air terminal also threads into the threaded stud. An o-ring is located between the conduit connection component and the conduit to provide a further weatherproof connection.

A connecting structure uses a crimp terminal to connect a bus bar and an electrical wire together. The crimp terminal includes a bus bar-connecting section to be crimped to the bus bar, and an electrical wire-connecting section to be crimped to an end of the electrical wire. At least one of the bus bar-connecting section and the electrical wire-connecting section is provided with an oxide film breaking means for breaking an oxide film on the bus bar or a core wire on the end of the electrical wire.

An electric wire with a terminal includes: an electric wire having a core wire, and a cover; a crimp terminal having a core wire crimping portion which is crimped to the core wire, a cover crimping portion which is crimped to the cover, and a connecting portion which extends from the core crimping portion to the cover crimping portion; and a resin which integrally covers the core wire and the crimp terminal. The core wire has an intermediate portion which extends between the core crimping portion and the cover crimping portion. The connecting portion has a bottom wall portion and a pair of side wall portions which extend in a height direction of the crimp terminal from end portions of the bottom wall portion in a width direction.

A method of manufacturing a terminal-attached electric wire includes: installing an electric wire including a core wire including a plurality of element wires to a terminal having a conductor coupling part having a pair of barrel pieces, the core wire being installed between the pair of barrel pieces; bending the pair of barrel pieces to cause the pair of barrel pieces to wrap around and cover the core wire in a circumferential direction to form a slit extending in an axial direction between the pair of barrel pieces, with respect to the circumferential direction; melting the element wires of the core wire by emitting laser light toward the core wire through the slit; and adhering the element wires melted with the laser light to the conductor coupling part.