An apparatus that melts and monitors sleeves for installation onto shielded cables. The apparatus includes a heat source for melting the sleeve, cable supports for supporting the cable during the melting process, a sensor system that is configured to measure a dimension of the sleeve during melting, and a computer that is connected to receive sensor data from the sensor system and send heater control signals to the heat source. The computer is configured to receive dimensional data from the sensor system, monitor that dimensional data by performing a dimensional analysis, and then deactivate or remove the heat source in response to dimensional analysis results indicating that the sleeve is fully melted (in the case of a solder sleeve) or only fully shrunken (in the case of a dead end sleeve) onto the cable.

An automated system for processing an end of a cable. The system includes: a cable delivery system; a cable processing module; a pallet supported by the cable delivery system; a drive wheel rotatably coupled to the pallet; a motor operatively coupled for driving rotation of the drive wheel; and an idler wheel rotatably coupled to the pallet and forming a nip with the drive wheel. The cable processing module includes cable processing equipment configured to perform an operation on an end of a cable and a computer system. The computer system is configured to: (a) cause the drive wheel to rotate in a cable pushing direction to cause a specified length of cable to be inserted into the cable processing equipment; (b) activate the cable processing equipment to perform an operation on the inserted end of the cable; and (c) cause the drive wheel to rotate in a cable pulling direction to cause the specified length of cable to be removed from the cable processing equipment.

A charging connector for charging a battery installed in a vehicle includes a housing (51) with at least one accommodating chamber (64a) for at least partly accommodating at least one terminal fitting (10), and at least one sensor (S) mounted to at least one terminal fitting (10) by a shrinking tube (20). A corresponding method and a corresponding terminal fitting (10) also are provided.

A charging connector for charging a battery installed in a vehicle includes a housing (51) with at least one accommodating chamber (64a) for at least partly accommodating at least one terminal fitting (10), and at least one sensor (S) mounted to at least one terminal fitting (10) by a shrinking tube (20). A corresponding method and a corresponding terminal fitting (10) also are provided.

The present disclosure relates to an electric wire connection structure including one or more copper-based conductor covered electric wires having a copper-based conductor covered part and exposed part; and one or more aluminum-based conductor covered electric wires having an aluminum-based conductor covered part and exposed part. An ultrasonic joint part is provided at a conductor stacked part in which the copper-based conductor exposed part and the aluminum-based conductor exposed part are superposed. A total contacting length L which is a summed length of a part at which the copper-based conductor exposed part and the aluminum-based conductor exposed part contact and a summed length x of a contour line of a space S formed at a part at which the copper-based conductor exposed part and the aluminum-based conductor exposed part are separate in a joint interface of the ultrasonic joint part satisfy a relational expression of (x/L)10010% based on cross-section observation.

A method for manufacturing a cable with a connector is provided. In the method, a contact is attached to a reinforcing wire. The reinforcing wire to which the contact is attached is inserted into an insertion portion of a housing. The housing is connected to one end of a cable. The reinforcing wire is secured to the cable by a securing member.

A cable connection structure includes a round cable, a flat cable, a holder holding an end portion of the round cable and an end portion of the flat cable and pulling out the round cable and the flat cable to overlap each other in a same direction, a connecting portion in which a core wire exposed from the end portion of the round cable and a conductor exposed from the end portion of the flat cable held by the holder are connected to each other, and a mold resin portion collectively covering the outer circumference of the holder and the outer circumference of the round cable and the flat cable pulled out from the holder.

A cable connection structure includes a round cable, a flat cable, a holder holding an end portion of the round cable and an end portion of the flat cable and pulling out the round cable and the flat cable to overlap each other in a same direction, a connecting portion in which a core wire exposed from the end portion of the round cable and a conductor exposed from the end portion of the flat cable held by the holder are connected to each other, and a mold resin portion collectively covering the outer circumference of the holder and the outer circumference of the round cable and the flat cable pulled out from the holder.

An electric wire with a terminal, includes an insulated wire which includes a core wire and an insulating layer covering the core wire, a seal member which is disposed in one end portion of the insulated wire and covers the insulating layer, a metal terminal which extends from the end portion of the insulated wire and is connected to the core wire and a waterproof resin portion which covers from a seal member covering part of the insulated wire to an electrical connection part of the metal terminal. The insulating layer contains an olefin resin. The waterproof resin portion contains a polyester, a polyamide, an ethylene-vinyl acetate copolymer, or a mixed resin thereof. The seal member includes an inner layer containing an ethylene resin and an outer layer laminated on the inner layer and containing a polyester, a polyamide, an ethylene-vinyl acetate copolymer, or a mixed resin thereof.

An electric wire with a terminal, includes an insulated wire which includes a core wire and an insulating layer covering the core wire, a seal member which is disposed in one end portion of the insulated wire and covers the insulating layer, a metal terminal which extends from the end portion of the insulated wire and is connected to the core wire and a waterproof resin portion which covers from a seal member covering part of the insulated wire to an electrical connection part of the metal terminal. The insulating layer contains an olefin resin. The waterproof resin portion contains a polyester, a polyamide, an ethylene-vinyl acetate copolymer, or a mixed resin thereof. The seal member includes an inner layer containing an ethylene resin and an outer layer laminated on the inner layer and containing a polyester, a polyamide, an ethylene-vinyl acetate copolymer, or a mixed resin thereof.