A contact assembly for an electrical connector includes a contact positioner having contact support walls holding a contact array. The contact array includes signal contacts and ground contacts interspersed with the signal contacts. The signal contacts include mating ends configured to be mated with a mating electrical connector and mounting ends configured to be terminated to a host circuit board. The signal contacts include transition portions between the mating ends and the mounting ends. The ground contacts include mating ends, mounting ends, and transition portions between the mating ends and the mounting ends. The contract assembly includes a ground bus wire extending transversely across the contact array. The ground bus wire is electrically connected to each of the ground contacts. The ground bus wire is electrically isolated from each of the signal contacts.

A one-piece electrical fitting for connecting an electrical cable to a junction box, the electrical fitting formed from a single, flat blank of metal into a cylindrical connector body. The connector body includes a leading end having an exit bore, a trailing end, a cap, an inner bore, and one or more combination tangs including grounding tangs, locking tangs, and flanges extending radially outward from the connector body. According to one embodiment, the trailing end of the fitting includes a rolled edge, and the leading end includes a recessed lip for accommodating an insulating liner within the exit bore. The exit bore in the cap is offset to one side with cable retaining tangs on the fitting configured to push toward the exit bore in order to ease insertion of cables and conductors through the fitting. In a further embodiment, the fitting includes two combination tangs that are positioned 180 degrees apart radially on the fitting body to facilitate easier snap-in insertion into the knockout hole of an electrical box.

A one-piece electrical fitting for connecting an electrical cable to a junction box, the electrical fitting formed from a single, flat blank of metal into a cylindrical connector body. The connector body includes a leading end having an exit bore, a trailing end, a cap, an inner bore, and one or more combination tangs including grounding tangs, locking tangs, and flanges extending radially outward from the connector body. According to one embodiment, the trailing end of the fitting includes a rolled edge, and the leading end includes a recessed lip for accommodating an insulating liner within the exit bore. The exit bore in the cap is offset to one side with cable retaining tangs on the fitting configured to push toward the exit bore in order to ease insertion of cables and conductors through the fitting. In a further embodiment, the fitting includes two combination tangs that are positioned 180 degrees apart radially on the fitting body to facilitate easier snap-in insertion into the knockout hole of an electrical box.

A contact assembly for an electrical connector includes a contact positioner having contact support walls holding a contact array. The contact array includes signal contacts and ground contacts interspersed with the signal contacts. The signal contacts include mating ends configured to be mated with a mating electrical connector and mounting ends configured to be terminated to a host circuit board. The signal contacts include transition portions between the mating ends and the mounting ends. The ground contacts include mating ends, mounting ends, and transition portions between the mating ends and the mounting ends. The contract assembly includes a ground bus wire extending transversely across the contact array. The ground bus wire is electrically connected to each of the ground contacts. The ground bus wire is electrically isolated from each of the signal contacts.

A female connector structure is provided with a shielded cable configured such that an outer periphery of a coated wire including a core and an insulation coating is surrounded by a braided wire, a female terminal including a wire barrel and a connecting tube portion and to be connected to a mating terminal, an insulating dielectric for surrounding an outer periphery of the connecting tube portion, and an outer conductor including a shield connecting portion, the outer conductor surrounding at least the coated wire. A part of the outer conductor corresponding to the coated wire exposed from the braided wire is formed with a projecting portion by causing a part of an inner surface of the outer conductor to project from other parts radially inwardly of the outer conductor, and an outer surface of the outer conductor is not depressed radially inwardly of the outer conductor.

A heavy-duty plug-in connector has a ground terminal that can be conveniently assembled and can comprise the greatest possible number of electrical crimp plug-in contacts (4,5). For this purpose, ground plug-in contacts (4′, 5′), likewise of a crimping configuration, are fitted in formations (13, 13′, 23, 23′) of the contact carriers (1, 2) for electrical contacting with metallic protective earthing elements (3, 3′, 3″, 3′″). For said contacting, the formations (13, 13′, 23, 23′) have a respective opening (130, 130′) or passage (230, 230′). In the formations (13, 13′, 23, 23′), not only ground plug-in contacts (4′, 5′) but also further plug-in contacts (4, 5) are arranged, so that the number of plug-in contacts (4, 5) of the plug-in connector is increased considerably.

A heavy-duty plug-in connector has a ground terminal that can be conveniently assembled and can comprise the greatest possible number of electrical crimp plug-in contacts (4,5). For this purpose, ground plug-in contacts (4′, 5′), likewise of a crimping configuration, are fitted in formations (13, 13′, 23, 23′) of the contact carriers (1, 2) for electrical contacting with metallic protective earthing elements (3, 3′, 3″, 3′″). For said contacting, the formations (13, 13′, 23, 23′) have a respective opening (130, 130′) or passage (230, 230′). In the formations (13, 13′, 23, 23′), not only ground plug-in contacts (4′, 5′) but also further plug-in contacts (4, 5) are arranged, so that the number of plug-in contacts (4, 5) of the plug-in connector is increased considerably.

A method for producing a shield wire includes: disposing the first terminal at an opening end portion of the shield body in a state where the covered wire and the shield body are inserted into the first terminal; folding the opening end portion of the shield body to an outer side and disposing the second terminal to sandwich the folded opening end portion; and press-deforming the first terminal and the second terminal into a clamping shape. A mold surface of the mold has a protruding portion protruding toward the axis, and a protruding end surface of the protruding portion has a radius of curvature smaller than a radius of an outer peripheral surface of the second terminal before clamping and larger than a radius of an outer peripheral surface of the covered wire before clamping.

A method for producing a shield wire includes: disposing the first terminal at an opening end portion of the shield body in a state where the covered wire and the shield body are inserted into the first terminal; folding the opening end portion of the shield body to an outer side and disposing the second terminal to sandwich the folded opening end portion; and press-deforming the first terminal and the second terminal into a clamping shape. A mold surface of the mold has a protruding portion protruding toward the axis, and a protruding end surface of the protruding portion has a radius of curvature smaller than a radius of an outer peripheral surface of the second terminal before clamping and larger than a radius of an outer peripheral surface of the covered wire before clamping.

An electrical power inlet connection device, can be attached to portable and/or transitional physical structures. While interacting with tools, an individual may utilize electrical and electronic devices to work on material, where the electrical power inlet connection device can be attached on an inside of, for example, a sawhorse leg. The electrical power inlet connection device has at least one female power outlet and a ground fault circuit interrupter (GFCI) compartment, like those currently utilized near sinks for safety. However, the electrical power inlet connection device can only have a single male power plug. With GFCI, all electrical power inlet connection device applications assure added electrical security. A USB or other electrical/electronic connections can be added to the compartment for connecting to music sources, cell phones, the Internet, etc. within a GFCI compartment.