Functional modules of a modular system include a magnet and at least two conductors, at least one of which is movable into the functional module and at least one of which is formed of ferrous material. The movable conductor is biased against movement into the functional module and is positioned such that it contacts a power delivery conductor before the other conductor of the functional module contacts another power delivery conductor. The magnet provides attraction between the functional module and a power delivery module that assists in overcoming the bias against movement of the movable conductor into the functional module.

The battery module includes: a cell assembly; and an improved bus bar assembly to provide electric connection between a plurality of secondary batteries of the cell assembly, wherein the bus bar assembly includes: a first insulating frame having one or more insertion portions and including an electrically insulating material; a second insulating frame mounted on the front surface of the first insulating frame and including an electrically insulating material; a first bus bar mounted on the first insulating frame, contacting one of the plurality of electrode leads inserted into each of the one or more insertion portions, and including an electrically conductive material; and a second bus bar mounted on the second insulating frame, contacting one of the plurality of electrode leads inserted into each of the one or more insertion portions, and including an electrically conductive material.

A method for producing a contact element includes producing a shaped body having a rectangular main body, a current tapping lug, and an intermediate lug, wherein the main body has first and second longitudinal sides opposite one another in a vertical direction and which respectively extend with a first length in a first horizontal direction, wherein the current tapping lug protrudes away from the first longitudinal side in the vertical direction and extends in the first horizontal direction over a second length which is less than the first length, and wherein the intermediate lug protrudes away from the first longitudinal side in the vertical direction and extends in the first horizontal direction over a third length less than the first length. The intermediate lug is bent over such that at least one portion of the lug comes to lie offset parallel to the main body in a second horizontal direction.

A connection member includes a guide plate and a first connecting plate integrally formed on the guide plate. The first connecting plate is disposed in a bendable manner relative to the guide plate, and at least one indentation is present between the first connecting plate and the guide plate. A portion, of the guide plate except a part corresponding to the at least one indentation, connected to the first connecting plate becomes gradually thinner in a direction from the guide plate to the first connecting plate.

The present disclosure relates to a busbar module to be attached to a battery assembly in which a plurality of single cells are stacked. The busbar module includes a main line circuit body including a plurality of electric wires, and disposed to extend along a stacking direction of the plurality of single cells, a relay circuit body including a circuit board having a wiring pattern, the wiring pattern being electrically connected to at least one of the electric wires extending to branch from the main line circuit body, a busbar connected to an electrode of each of the plurality of single cells, an electronic component attached to a mounting face of the relay circuit body to connect the wiring pattern to the busbar, and a holder holding the busbar and extendable and contractible along the stacking direction.

A busbar disclosed herein includes: a first metallic member including a first plate portion; a second metallic member including a second plate portion; a swaged joint formed by plastically deforming the first plate portion of the first metallic member and the second plate portion of the second metallic member such that the first plate portion and the second plate portion are swaged together; and a metal joint formed by metal-joining the first plate portion of the first metallic member to the second plate portion of the second metallic member.

A rechargeable battery includes a battery core and a connection member. The connection member includes a guide plate and a first connecting plate integrally formed on the guide plate and connected to a tab of the battery core. The first connecting plate is disposed in a bendable manner relative to the guide plate, and at least one indentation is present between the first connecting plate and the guide plate. The tab extends from a side of a core body of the battery core in a width direction. At least a portion of the guide plate protrudes, relative to the first connecting plate, towards the core body of the battery core to form a protrusion, and the protrusion abuts against the battery core.

A rechargeable battery includes a battery core, a connection member, and a gasket. The connection member includes a guide plate and a first connecting plate integrally formed on the guide plate and connected to a tab of the battery core. The first connecting plate is disposed in a bendable manner relative to the guide plate, and at least one indentation is present between the first connecting plate and the guide plate. The gasket is fastened to the first connecting plate and the tab. The tab is sandwiched between the first connecting plate and the gasket.

A rechargeable battery includes a battery core, a connection member, and a gasket. The connection member includes a guide plate and a first connecting plate integrally formed on the guide plate and connected to a tab of the battery core. The first connecting plate is disposed in a bendable manner relative to the guide plate, and at least one indentation is present between the first connecting plate and the guide plate. The gasket is fastened to the first connecting plate and the tab. The tab is sandwiched between the first connecting plate and the gasket.

A connection member includes a guide plate and a first connecting plate integrally formed on the guide plate. The first connecting plate is disposed in a bendable manner relative to the guide plate, and at least one indentation is present between the first connecting plate and the guide plate. A portion, of the guide plate except a part corresponding to the at least one indentation, connected to the first connecting plate becomes gradually thinner in a direction from the guide plate to the first connecting plate.