Patent classifications
H01R39/04
STARTER, AND FORMATION OF GRAPHITE COVER LAYER FOR COMMUTATOR SURFACE
A starter includes a motor configured with a direct current motor. The direct current motor has a brush and a commutator. The brush is a sintered material formed of graphite and a copper powder. The commutator is formed of either copper or a copper alloy that has a copper content of 99% or more. A surface of is a sliding portion of the commutator which has sliding movement with the brush is provided with a graphite cover-layer that contains graphite as a main component. The graphite cover-layer contains a hard compound which has a Vickers hardness higher than 10 GPa and a metal sulfide solid lubricant.
STARTER, AND FORMATION OF GRAPHITE COVER LAYER FOR COMMUTATOR SURFACE
A starter includes a motor configured with a direct current motor. The direct current motor has a brush and a commutator. The brush is a sintered material formed of graphite and a copper powder. The commutator is formed of either copper or a copper alloy that has a copper content of 99% or more. A surface of is a sliding portion of the commutator which has sliding movement with the brush is provided with a graphite cover-layer that contains graphite as a main component. The graphite cover-layer contains a hard compound which has a Vickers hardness higher than 10 GPa and a metal sulfide solid lubricant.
Commutator, electric motor, and method for manufacturing commutator
Commutator of the present invention includes electrically conductive part, resin part, ceramic part, first mixing part and second mixing part. First mixing part contains an electrically conductive material and a ceramic material in mixture. In first mixing part, a content of the electrically conductive material decreases and a content of the ceramic material increases from electrically conductive part toward ceramic part. Second mixing part contains the ceramic material and the resin material in mixture. In second mixing part, a content of the ceramic material decreases and a content of the resin material increases from ceramic part toward resin part.
Commutator, electric motor, and method for manufacturing commutator
Commutator of the present invention includes electrically conductive part, resin part, ceramic part, first mixing part and second mixing part. First mixing part contains an electrically conductive material and a ceramic material in mixture. In first mixing part, a content of the electrically conductive material decreases and a content of the ceramic material increases from electrically conductive part toward ceramic part. Second mixing part contains the ceramic material and the resin material in mixture. In second mixing part, a content of the ceramic material decreases and a content of the resin material increases from ceramic part toward resin part.
ELECTRIC MOTOR WITH BRUSHES ARRANGED AT PREDETERMINED POSITIONS
A brushed motor includes a rotation shaft, a commutator including a plurality of segments separated by a plurality of undercuts arranged at unequal intervals, an armature, a plurality of permanent magnets, a voltage equalizing line, a positive electrode brush, and a negative electrode brush. When Pz is the number of the permanent magnets and N is the number of the segments, a relationship of N=Pz(K0.5) is satisfied. Pz is an even number that is greater than or equal to four. K is a constant and is a natural number that is greater than or equal to two. The plurality of undercuts includes at least one set of undercuts arranged at an undercut interval that differs from a reference angle z. The reference angle z is specified by a relational expression of z=(360 degrees/Pz)(360 degrees/2N).
ELECTRIC MOTOR WITH BRUSHES ARRANGED AT PREDETERMINED POSITIONS
A brushed motor includes a rotation shaft, a commutator including a plurality of segments separated by a plurality of undercuts arranged at unequal intervals, an armature, a plurality of permanent magnets, a voltage equalizing line, a positive electrode brush, and a negative electrode brush. When Pz is the number of the permanent magnets and N is the number of the segments, a relationship of N=Pz(K0.5) is satisfied. Pz is an even number that is greater than or equal to four. K is a constant and is a natural number that is greater than or equal to two. The plurality of undercuts includes at least one set of undercuts arranged at an undercut interval that differs from a reference angle z. The reference angle z is specified by a relational expression of z=(360 degrees/Pz)(360 degrees/2N).
Electric motor with brushes arranged at predetermined positions
A brushed motor includes a rotation shaft, a commutator including a plurality of segments separated by a plurality of undercuts arranged at unequal intervals, an armature, a plurality of permanent magnets, a voltage equalizing line, a positive electrode brush, and a negative electrode brush. When Pz is the number of the permanent magnets and N is the number of the segments, a relationship of N=Pz(K0.5) is satisfied. Pz is an even number that is greater than or equal to four. K is a constant and is a natural number that is greater than or equal to two. The plurality of undercuts includes at least one set of undercuts arranged at an undercut interval that differs from a reference angle z. The reference angle z is specified by a relational expression of z=(360 degrees/Pz)(360 degrees/2N).
Electric motor with brushes arranged at predetermined positions
A brushed motor includes a rotation shaft, a commutator including a plurality of segments separated by a plurality of undercuts arranged at unequal intervals, an armature, a plurality of permanent magnets, a voltage equalizing line, a positive electrode brush, and a negative electrode brush. When Pz is the number of the permanent magnets and N is the number of the segments, a relationship of N=Pz(K0.5) is satisfied. Pz is an even number that is greater than or equal to four. K is a constant and is a natural number that is greater than or equal to two. The plurality of undercuts includes at least one set of undercuts arranged at an undercut interval that differs from a reference angle z. The reference angle z is specified by a relational expression of z=(360 degrees/Pz)(360 degrees/2N).
Rotating armature, rotating electric machine comprising a plurality of coil portions, and rotating armature manufacturing method
In a rotating armature, the numbers of teeth straddled by each of plural coil portions are all the same as each other, three. In plural windings that form the plural coil portions, three individual coil portions that, out of the plural coil portions, are disposed at uniform intervals around the circumferential direction of the armature core and are connected together in series are formed in each of the windings. In each of the windings including the three individual coil portions, one segment out of the plural segments is connected to another segment that has the same phase as the one segment out of the plural segments.
Rotating armature, rotating electric machine comprising a plurality of coil portions, and rotating armature manufacturing method
In a rotating armature, the numbers of teeth straddled by each of plural coil portions are all the same as each other, three. In plural windings that form the plural coil portions, three individual coil portions that, out of the plural coil portions, are disposed at uniform intervals around the circumferential direction of the armature core and are connected together in series are formed in each of the windings. In each of the windings including the three individual coil portions, one segment out of the plural segments is connected to another segment that has the same phase as the one segment out of the plural segments.