A wire brush for a slipring includes a contact section, from which a stabilizer arm is extending backwards towards the brush block of the slipring. The stabilizer arm holds a friction section, which is in friction contact with the contact section at a friction contact area. Such contact, in operation, generates internal friction within the brush when the brush is moved and, therefore, suppresses oscillations of the brush.

A brush assembly for use in a brush holder assembly of an electrical machine is disclosed. The brush assembly includes a carbon brush, an electrically conductive terminal and an electrically conductive lead assembly attached to both the carbon brush and the electrically conductive terminal. In some instances, the electrically conductive lead assembly includes a spliced union located between the electrically conductive terminal and the carbon brush and spaced away from both the electrically conductive terminal and the carbon brush. In some instances, the electrically conductive terminal includes an inner core layer positioned between a first conductive metal layer and a second conductive metal layer.

A brush assembly for use in a brush holder assembly of an electrical machine is disclosed. The brush assembly includes a carbon brush, an electrically conductive terminal and an electrically conductive lead assembly attached to both the carbon brush and the electrically conductive terminal. In some instances, the electrically conductive lead assembly includes a spliced union located between the electrically conductive terminal and the carbon brush and spaced away from both the electrically conductive terminal and the carbon brush. In some instances, the electrically conductive terminal includes an inner core layer positioned between a first conductive metal layer and a second conductive metal layer.

A brush holder assembly including a quick disconnect assembly for quickly disconnecting a brush and electrical leads from a remaining component of the brush holder assembly to facilitate brush removal and replacement. The quick disconnect assembly includes a receptacle having a cavity for removably receiving and an end of the electrical lead, such as the nugget, and a resilient clip. When positioned in the cavity of the receptacle, the resilient clip urges a surface of the nugget into direct contact with a surface of the receptacle partially defining the cavity, completing an electrical current pathway from the brush through the electrical lead to the nugget, and from the surface of the nugget to the surface of the receptacle.

A drive including a commutator motor having a motor housing, an end shield secured to the housing, feedthroughs defined in the end shield, brushes mounted in the feedthroughs; and at least one stranded conductor forming a direct electrical and mechanical connection between a brush and the terminal contact arranged outside the motor housing.

A drive including a commutator motor having a motor housing, an end shield secured to the housing, feedthroughs defined in the end shield, brushes mounted in the feedthroughs; and at least one stranded conductor forming a direct electrical and mechanical connection between a brush and the terminal contact arranged outside the motor housing.

Each cross-section of the connector member assembling hole and the assembly main body 51a in a direction intersecting the insertion direction has a point-symmetrical circular shape with the insertion shaft center FC as the center. A pair of connector-side female terminals 57a, opposed to each other with the insertion shaft center FC as the center, is provided at the distal end side in the insertion direction of the assembly main body 51a, and a pair of brush-side male terminals, opposed to each other with the insertion shaft center FC as the center and to which the connector-side female terminals 57a are connected, is provided to a portion of the brush holder opposite to the connector member assembling hole. Therefore, it is possible to insert the connector member 50 into the gear case in the state of being rotated by 180 degrees about the insertion shaft center FC, and it is possible to cope with arrangement needs which are different by 180 degrees in a connection direction of the external connector, using one connector member 50.

Each cross-section of the connector member assembling hole and the assembly main body 51a in a direction intersecting the insertion direction has a point-symmetrical circular shape with the insertion shaft center FC as the center. A pair of connector-side female terminals 57a, opposed to each other with the insertion shaft center FC as the center, is provided at the distal end side in the insertion direction of the assembly main body 51a, and a pair of brush-side male terminals, opposed to each other with the insertion shaft center FC as the center and to which the connector-side female terminals 57a are connected, is provided to a portion of the brush holder opposite to the connector member assembling hole. Therefore, it is possible to insert the connector member 50 into the gear case in the state of being rotated by 180 degrees about the insertion shaft center FC, and it is possible to cope with arrangement needs which are different by 180 degrees in a connection direction of the external connector, using one connector member 50.

Example brush holder assemblies of an electric machine are disclosed. An example brush holder assembly of an electric machine includes a carbon brush including an upper surface and a lower surface opposite the upper surface. The brush holder assembly also includes one or more lead wires extending out of the carbon brush at an insertion point on the upper surface and a first cavity extending into the carbon brush from the upper surface at a location spaced away from the insertion point of the one or more lead wires and unobstructed by the one or more lead wires.

A wire brush for a slipring includes a contact section, from which a stabilizer arm is extending backwards towards the brush block of the slipring. The stabilizer arm holds a friction section, which is in friction contact with the contact section at a friction contact area. Such contact, in operation, generates internal friction within the brush when the brush is moved and, therefore, suppresses oscillations of the brush.