A brush block assembly and a method of assembling the same are described. The brush block assembly includes two or more brushes arranged in one or more rows, each of the two or more brushes comprised of a pressed electrically conductive material with an integral lead wire and a terminal, and one or more terminal studs, each of the two or more brush blocks within a same one of the one or more rows being separated by one of the one or more terminal studs, a helical spring coupled respectively to each of the two or more brushes, and insulated wires from a power supply and the respective terminal of each of the two or more brushes within the same one of the one or more rows being retained by the one of the one or more terminal studs in the one of the one or more rows.

The invention relates to a current sensor device for monitoring the current flowing through a brush, comprising: —a brush holder (12) extending in a longitudinal direction and defining a through-housing intended to accommodate a brush such that one end of tie brush which is intended to brush against a rotating movable surface protrudes from the brush holder, a Hall effect sensor (14) arranged to detect a magnetic field: —a concentrator (16) for concentrating the magnetic fields in a concentrated magnetic field zone and for protecting the zone from external magnetic fields, in which: —the concentrator (16) is mounted on the brush holder (12) so as to surround at least part of the housing of the brush holder: —the Hall effect sensor is mounted on the brush holder (12) at a position located inside the concenrated magnetic field zone.

A brush unit for electrically contacting a curved surface of a slip ring includes a brush holder and a resilient brush. The resilient brush is mounted to the brush holder in such a way that the brush is resiliently preloaded between two points at which the brush is supported against the brush holder and exhibits a camber. The brush is in contact with the brush holder between the two points.

A brush unit for electrically contacting a curved surface of a slip ring includes a brush holder and a resilient brush. The resilient brush is mounted to the brush holder in such a way that the brush is resiliently preloaded between two points at which the brush is supported against the brush holder and exhibits a camber. The brush is in contact with the brush holder between the two points.

A brush holder apparatus includes a stationary support member having at least one groove and a fork electrical connector. A brush retainment member is configured to be releasably affixed to the stationary support member. The brush retainment member has at least one rail configured to slide along the at least one groove. The brush retainment member has a knife electrical connector configured to mate with the fork electrical connector. The stationary support member is configured for electrical connection to a collector mount and the brush retainment member is configured to retain at least one brush.

A brush holder system includes a stationary support member having at least one groove, and a fork electrical connector. A brush retainment member is configured to be releasably affixed to the stationary support member. The brush retainment member has at least one rail configured to slide along the at least one groove. The brush retainment member has a knife electrical connector configured to mate with the fork electrical connector. A radio frequency identification device (RFID) tag is mounted on the brush retainment member, and the RFID tag is configured to monitor brush wear and communicate brush wear status to a monitoring system. The stationary support member is configured for electrical connection to a collector mount and the brush retainment member is configured to retain at least one brush.

A brush assembly includes a brush holder, a brush, an elastic element, and a conductive terminal. The brush slidably is accommodated in the brush holder. The elastic element is resisted between the brush and the brush holder. And the conductive terminal is formed by bending from the brush holder.

A system for monitoring the wear state of a carbon brush of a brush holder assembly in which the length of the carbon brush is diminished from an initial length as an end of the carbon brush wears away during use. The system includes a wear state monitor, including a sensor, coupled to the carbon brush. The wear state monitor is configured to rotate as the length of the carbon brush diminishes. The sensor is configured to measure an angular displacement of the wear state monitor as the wear state monitor rotates. The measured angular displacement of the wear state monitor correlates to an amount of diminution in the length of the carbon brush.

A system for monitoring the wear state of a carbon brush of a brush holder assembly in which the length of the carbon brush is diminished from an initial length as an end of the carbon brush wears away during use. The system includes a wear state monitor, including a sensor, coupled to the carbon brush. The wear state monitor is configured to rotate as the length of the carbon brush diminishes. The sensor is configured to measure an angular displacement of the wear state monitor as the wear state monitor rotates. The measured angular displacement of the wear state monitor correlates to an amount of diminution in the length of the carbon brush.

The invention relates to an assembly for an electric motor, comprising a motor support (2), a brush (5) and a device for moving (7, 10) the brush (5), the device comprising an arm (7) rigidly connected to the brush (5) and a pivot connector (10) between the support (2) and the arm (7), characterised in that the pivot connector (10) is made from an elastomeric material so as to exert a restoring force on the arm (7).