A coaxial connector assembly for interconnection with a coaxial cable with a solid outer conductor is provided with a monolithic connector body with a bore. A mating surface with a decreasing diameter toward a connector end is provided on an outer diameter of the connector body proximate the connector end. An overbody may be provided overmolded upon a cable end of the connector body. An interface end may be seated upon the mating surface, the interface end provided with a desired connection interface. The interface end may be permanently coupled to the mating surface by a molecular bond interconnection. In a method of interconnection, the interface end is coupled to the mating surface by application of radial ultrasonic welding.

A backshell housing includes a pair of housing parts including a first housing part and a second housing part friction welded to one another. A cable passage of the first housing part is continuous with a cable passage of the second housing part.

Electrical connection element having a first flat part made of a metallic substrate and a metallic contact layer applied to one surface of the substrate. A reliable coating is possible through the substrate being friction coated with the contact layer.

A cable locking device includes a first part and a second part. The first part includes a first cavity for receiving a first electrical wire and a second cavity. The second part includes a first cavity for receiving a second electrical wire and a projection. The projection is configured to be inserted into the second cavity of the first part. A first channel is formed within the second cavity of the first part and extends from an opening of the second cavity. A second channel is formed within the second cavity of the first part and is connected to the first channel and extends in a transverse direction of the first channel. A pin is formed on the projection of the second part and is configured to fit within the first channel and the second channel of the first part. The pin is configured to engage sidewalls of the second channel so as to frictionally hold into place the pin with respect to the second channel to connect the first part to the second part.

Examples disclosed herein generally relate to methods and apparatus for the insertion of one or more wires into a cavity of a fixture of a structure or component. The wire insertion apparatus includes a grommet, a gripper adapted to interface with the grommet, and at least a first vibrating element. The first vibrating element is connected to and vibrates one or more of the apparatus, the grommet, the gripper, the wire, and/or a component of the apparatus. Vibration, induced in any direction, enables the cavities to shift position during insertion relative to the contact, thus increasing the tolerance of the cavity, reducing the failure rate of wire insertion, and reducing total production time. The vibration breaks the static friction of the contact in the grommet or dielectric opening, creates the positive locating required to insert the contact in the grommet and/or dielectric, and/or pivots the contact.

In order to provide a method for establishing an electrically conductive connection between an electrical line which includes a plurality of individual conductors and an electrically conductive component which is easily realizable but nevertheless leads to a corrosion resistant connection between the individual conductors of the electrical line and the electrically conductive component, it is proposed that the method includes producing a crimping element that surrounds the individual conductors sectionally from a crimping element preform by means of a crimping tool, and connecting at least a portion of the individual conductors to the electrically conductive component by an ultrasonic welding process by means of a sonotrode.

A coaxial connector for interconnection with a coaxial cable with a solid outer conductor by ultrasonic welding is provided with a monolithic connector body with a bore. An annular flare seat is angled radially outward from the bore toward a connector end of the connector; the annular flare seat open to the connector end of the connector. The flare seat may be provided with an annular flare seat corrugation.

An electrical connector includes: a metallic cover; an insulative frame molded inside the metallic cover; a metal injection molded (MIM) support and a contact module received by the MIM support, the contact module having a rear base, a front tongue, and an upper and a lower rows of contacts extending through the base and exposing to two opposite faces of the tongue, the MIM support having a pair of side arms flanking the two rows of contacts; and an insulator molded outside the MIM support and the contact module and secured to the insulative frame.

A harness 1 includes copper wires 10A and aluminum wires 10B. The copper wire 10A includes a copper core 11A. The aluminum wire 10B includes an aluminum core 11B made of a material different from that of the copper core 11A and having lower conductor strength than the copper core 11A. The copper cores 11A are multiply folded, and parts on tip sides serve as a bulky portion 11AE. The harness 1 includes a joined portion 20 formed by welding the copper cores 11A including the joined portion 11AE and the aluminum cores 11B. The joined portion 20 includes a first layer 21 constituted by the copper cores 11A including the bulky portion 11AE and a second layer 22 constituted by the aluminum cores 11B and overlaid on the first layer 21.

The present invention relates to an electrical connection between a flat part and a connecting part, in which the flat part and the connecting part are arranged one above the other in an overlap region, in which the contact surface of the flat part facing the connecting part in the overlap region is structured in relief-like fashion and that the flat part is friction-welded, in particular ultrasonically welded, to the connecting part via the structured contact surface.