A method of manufacturing a medical heater that includes arranging, on an electrically isolated substrate, (i) a heating element configured to generate heat based on a supply of electric current to the heating element, (ii) a metal film electrically connected to the heating element, and (iii) a wiring member bonded to the film. The method arranges a lead wire of the wiring member on the film, and arranges a metal bypass member on the film. A pair of welding electrodes are connected with the lead wire, and then welding the lead wire to the film occurs by allowing electric current to flow between the pair of welding electrodes.

The present disclosure relates to a process for integrally joining an electrical line to an electric contact part by means of a material bond. An exposed end of the line is inserted into a receiving sleeve of the contact part. Then a friction welding tool is rotated on an open end face of the receiving sleeve for the cohesive connection of the line end with the receiving sleeve. According to the disclosure, a powdery metal filler material is introduced into the receiving sleeve before rotation in such a way that the metal filler material is at least partially arranged between the line end and/or the receiving sleeve and the friction welding tool. Furthermore, the disclosure also concerns an electrical line arrangement which is manufactured with the aid of the metal filler material.

A battery having an electrode assembly located in a housing that efficiently utilizes the space available in many implantable medical devices is disclosed. The battery housing includes a cover and a case. The electrode assembly includes an anode tab and a cathode tab that are coupled to the cover and to a feedthrough pin disposed on the cover. The coupling of the anode tab to the cover defines an anode terminal while the coupling of the cathode tab to the feedthrough pin defines the cathode terminal. The anode and cathode tabs are aligned with the feedthrough pin and the connection point at the cover such that the tabs and feedthrough pin overlap each other along a common plane that is perpendicular to a plane that is defined by a major surface of the cover.

A flexible printed wiring board includes a flexible insulating layer, a conductor layer formed on a surface of the flexible insulating layer, and a metal body having a columnar shape and fitted in a hole penetrating through the flexible insulating layer and the conductor layer such that the metal body is formed of a welding base material and has an end portion formed to be joined to an electrode of a battery by welding. The welding base material of the metal body of the flexible printed wiring board includes the same material as the electrode of the battery.

The present disclosure relates to a process for integrally joining an electrical line to an electric contact part by means of a material bond. An exposed end of the line is inserted into a receiving sleeve of the contact part. Then a friction welding tool is rotated on an open end face of the receiving sleeve for the cohesive connection of the line end with the receiving sleeve. According to the disclosure, a powdery metal filler material is introduced into the receiving sleeve before rotation in such a way that the metal filler material is at least partially arranged between the line end and/or the receiving sleeve and the friction welding tool. Furthermore, the disclosure also concerns an electrical line arrangement which is manufactured with the aid of the metal filler material.

A method of manufacturing an interconnect board (ICB) assembly for a battery module, the ICB assembly having a printed circuit board assembly (PCBA) and a carrier frame, includes depositing solder paste onto a printed circuit board (PCB) and/or a flexible printed circuit (flex circuit). The flex circuit has a conductive foil substrate coated with insulating material, and defines tabular flying leads radially-projecting from the flex circuit's periphery. The method may include positioning the PCB adjacent to the flex circuit such that the PCB and flex circuit are in direct contact along a flex interface surface of the PCB, and integrally joining the PCB and flex circuit along the interface surface to form the PCBA. The PCBA connects to the carrier frame to construct the ICB assembly. The battery module may be manufactured by connecting the ICB assembly to battery cells of the battery module.

Connection of a connection wire to a stranded wire, in which a connecting part has a first metallic surface made of a first metal material and a second metallic surface made of a second metal material which is different from the first metal material, the stranded wire is formed from a metal material, the connecting part sheathing the stranded wire is laid with the first metallic surface adjacent to the stranded wire around the stranded wire, and the connecting part is connected to the stranded wire at least in a positive-locking manner.

A biocompatible electrical connection includes: a substrate; a ferrule having a concentric flange at a first end of the ferrule; a first adhesive; and a second adhesive. The substrate includes a hole having a diameter that is a specified amount larger than an outside diameter of the ferrule forming an annular space between the hole and the ferrule, the first adhesive adheres a first surface of the concentric flange of the ferrule to a first surface of the substrate, and the second adhesive fills the annular space between the hole and the ferrule.

A device for soldering an electrical conductor with a connection device includes a base plate having a passageway and an anvil mounted on the base plate and at least partially housed in the passageway. The anvil is electrically insulated from the base plate and positioned to allow an electrical current to pass through the electrical conductor and/or the connection device.

A method for fusing an electrical conductor to a film pad circuit including the steps of: providing an electrically inert substrate having a first surface and an opposing second surface; applying an electrically conductive film to the second surface of the electrically inert substrate; applying an electrically conductive member to the electrically conductive film; placing an electrical conductor on the first surface of the electrically inert substrate; and fusing the electrical conductor to the conductive member.