In various embodiments, welding washers are utilized to establish electrical connections between electrically conductive wires and electrically conductive pins.

An object is to allow an end portion of a core wire including a plurality of element wires and an object to be joined to be joined with as high a joining strength as possible. A joined product of a core wire including a plurality of element wires and an object to be joined includes a core wire including a plurality of element wires, and an object to be joined (e.g., a terminal) that has been ultrasonically joined to the core wire while being stacked on the core wire. The distance between a part of the core wire that has been joined to the object to be joined and a part thereof located opposite thereto gradually increases toward a distal end side of the core wire, at least partly in a direction in which the core wire extends.

High speed connector inserts and cables having improved heat conduction, high strength, and may be manufactured in a reliable manner. One example may provide a connector insert having several paths by which heat may be removed from circuitry in the cable insert. In one example, heat may be removed from one or more circuits by forming a thermal path between a circuit and a shield of the connector insert. Another path may include one or more pads on a side of an integrated circuit board that are soldered directly to the shield. A braiding surrounding a cable may be soldered or otherwise thermally connected to the shield. Another example may provide a cable having a braiding that includes one or more types of fibers, such as aramid fibers. Another example may provide for increased manufacturability by using a wire comb and a solder bar.

A thermocompression apparatus includes a stage and a heater chip. The stage includes an installation surface on which a component having a scheduled portion of thermocompression is placed. The heater chip is disposed to be freely movable to and from the scheduled portion of thermocompression of the component opposite to the installation surface of the stage and is configured to heat and press the scheduled portion of thermocompression. The installation surface includes a maximum convex and a pair of slope surfaces. The maximum convex is configured to contact with a bottom surface of the component. The pair of slope surfaces has heights decreasing respectively from the maximum convex toward both sides of the installation surface in a width direction of the component.

An electrical connector includes an insulating body having multiple receiving slots, and multiple first terminals and multiple second terminals respectively received in the receiving slots. Each first terminal has a first connecting portion, a first elastic arm bending and upward extending from the first connecting portion, and a first conducting arm bending and extending from the first connecting portion. Each second terminal has a second connecting portion, a second elastic arm bending and extending upward from the second connecting portion, and a second conducting arm bending and extending from the second connecting portion. A bent position between each of the first connecting portions and a corresponding one of the first elastic arms is higher than a bent position between each of the second connecting portions and a corresponding one of the second elastic arms.

A socket comprises a housing made of an insulating board and a plurality of contacts arranged on a first surface of the housing. The housing has a plurality of passageways. Each passageway extends through the housing and has an inner wall surface plated with a conductive material. The housing also has a conductive pad formed on a second surface of the housing so as to correspond to one of the passageways. The conductive pad is electrically continuous with the conductive material of the inner wall surface of the passageway and extends from the passageway. The housing also has a solder ball attached to the conductive pad. Each of the contacts corresponds to one of the plurality of passageways and is electrically connected to both the conductive material of the inner wall surface of the passageway and a contact pad of an electronic component.

A robotic wire termination system for efficiently and accurately connecting a plurality of wires to an electrical connector having a plurality of connector pins with corresponding wire receptacles. The system generally includes a housing, a removable alignment plate, a robotic positioner, a heating device, a touch responsive display, and a control unit. The alignment plate removably holds a selected electrical connector in a specific position and orientation with the connector pins exposed in the housing and the wire receptacles exposed outside. The display provides a visual representation of the connector pins and selections of the connector pins. The control unit receives inputs indicating the pin selections and controls the robotic positioner to sequentially move the heating device along three orthogonal longitudinal axes to a series of heating positions relative to the selected connector pins to provide heat for melting solder to connect wires to the wire receptacles.

Embodiments of the invention relate to electrostatic discharge (ESD) protection. One embodiment includes creating a window for multiple leads in a first plane on a cable. A common bus bar is attached adjacent to the window in a second plane on the cable. A first dissipative adhesive (DA) is applied across at least a portion of the multiple leads to connect the multiple leads to one another and to the common bus bar. At least some leads of the multiple leads are operatively connected to an element of an electronic device.

A terminal (20) includes a connecting portion (24) to which a plurality of wires (11, 12) including conductors (13, 14) having different thicknesses are to be connected side by side, and the connecting portion (24) is stepped. A terminal-wire assembly (10) includes a plurality of wires (11, 12) including conductors (13, 14) having different thicknesses and a terminal (20) including a connecting portion (24) to which the plurality of wires (11, 12) are to be connected side by side, and the connecting portion (24) is stepped. In the terminal-wire assembly (10), the wire (12) connected at a high position on the connecting portion (24) includes the thinner conductor (14) than the wire (11) connected at a low position on the connecting portion (24).

An electrical connector includes an insulating body having multiple receiving slots, and multiple first terminals and multiple second terminals respectively received in the receiving slots. Each first terminal has a first connecting portion, a first elastic arm bending and upward extending from the first connecting portion, and a first conducting arm bending and extending from the first connecting portion. Each second terminal has a second connecting portion, a second elastic arm bending and extending upward from the second connecting portion, and a second conducting arm bending and extending from the second connecting portion. A bent position between each of the first connecting portions and a corresponding one of the first elastic arms is higher than a bent position between each of the second connecting portions and a corresponding one of the second elastic arms.