H01R43/058

Power swage tool
11623265 · 2023-04-11 · ·

A swage tool includes a power unit connected to a yoke. The power unit exerts vertical force on a die block. The yoke holds swage dies in place and opposes the force exerted by the die block. The die block transfers the load exerted by the power unit into the swage dies, which surround the connector. The swage dies convert vertical force from the power unit into a radial swage on the connector. Quick release endplates hold the swage dies in place in the yoke and the die block. A yoke shroud keeps broken pieces of the yoke together if the yoke fails. A counter records the number of swages made by the tool. A rotating handle, a stand, remote wireless actuation and swage die identification imprints are also provided.

Tool for Producing an Arrangement, Method for Producing the Arrangement Using the Tool, and Arrangement
20220336969 · 2022-10-20 · ·

A tool for producing an arrangement composed of an electrical line and a contact device with a crimp sleeve includes a first press jaw unit and a guide unit. The first press jaw unit delimits a tool receptacle and receives the crimp sleeve and the electrical line. The first press jaw unit has a first press jaw with a first press surface and a second press jaw with a second press surface. The second press surface is adjustable between a first press position positioned radially inwardly and a second press position. The guide unit provides a first pressing force transmitted into the first press surface and from the first press jaw to the second press jaw. The first press surface stamps a first stamped indentation and the second press surface stamps a second stamped indentation into the crimp sleeve to crimp the crimp sleeve on the electrical line.

Tool for Producing an Arrangement, Method for Producing the Arrangement Using the Tool, and Arrangement
20220336969 · 2022-10-20 · ·

A tool for producing an arrangement composed of an electrical line and a contact device with a crimp sleeve includes a first press jaw unit and a guide unit. The first press jaw unit delimits a tool receptacle and receives the crimp sleeve and the electrical line. The first press jaw unit has a first press jaw with a first press surface and a second press jaw with a second press surface. The second press surface is adjustable between a first press position positioned radially inwardly and a second press position. The guide unit provides a first pressing force transmitted into the first press surface and from the first press jaw to the second press jaw. The first press surface stamps a first stamped indentation and the second press surface stamps a second stamped indentation into the crimp sleeve to crimp the crimp sleeve on the electrical line.

Joint crimping apparatus

A joint crimping apparatus adapted to crimp a joint to an end of a cable includes a base, a fixed die detachably mounted on the base, a movable die configured to reciprocate relative to the fixed die, and a separation mechanism. The fixed die has a first groove adapted to receive a portion of a joint in an un-crimped state. The movable die has a second groove adapted to cooperate with the first groove to crimp the joint to the end of the cable. The separation mechanism is configured to remove the cable jammed in the second groove and crimped with the joint from the second groove.

Wire harness, method of connecting terminal and coated wire, and mold

The height (F) of a protruding portion (7) is less than the thickness of a crimping portion (5) before crimping. If the height of the protruding portion (7) is greater than the thickness of the crimping portion, then a recess is prone to form in the inner surface of the crimping portion (5). In other words, because there is more metal flowing outwards, a recess corresponding to the metal flow is prone to form on the inner surface side. If such a recess does form, adhesion with a covered area (27) is likely to deteriorate. This is problematic because such a gap would be a path allowing the ingress of moisture. On the other hand, if the height of the protruding portion (7) is less than the thickness of the crimping portion (5) before crimping, then when the crimping portion (5) is compressed during crimping, the amount of metal flowing towards the protruding portion (7) diminishes, making it possible to suppress the formation of a receding portion on the inner surface of the crimping portion (5).

Wire harness, method of connecting terminal and coated wire, and mold

The height (F) of a protruding portion (7) is less than the thickness of a crimping portion (5) before crimping. If the height of the protruding portion (7) is greater than the thickness of the crimping portion, then a recess is prone to form in the inner surface of the crimping portion (5). In other words, because there is more metal flowing outwards, a recess corresponding to the metal flow is prone to form on the inner surface side. If such a recess does form, adhesion with a covered area (27) is likely to deteriorate. This is problematic because such a gap would be a path allowing the ingress of moisture. On the other hand, if the height of the protruding portion (7) is less than the thickness of the crimping portion (5) before crimping, then when the crimping portion (5) is compressed during crimping, the amount of metal flowing towards the protruding portion (7) diminishes, making it possible to suppress the formation of a receding portion on the inner surface of the crimping portion (5).

Pressing jaws for crimping pliers

Pressing jaws for opposite arrangement in crimping pliers, the pressing jaws having ribs, which extend in a rib longitudinal direction and move into each other during pressing. A guide surface extending transversely to the rib longitudinal direction outside of a working region of the ribs is formed, which guide surface interacts with a guide protrusion extending from the opposite pressing jaw. In another version, the pressing jaws have ribs, which are designed to mesh with each other and which have a rib longitudinal direction. Crimping pliers comprise two plier jaws, which are provided with oppositely arranged pressing jaws having ribs, which extend in a rib longitudinal direction and which, during pressing, move into each other and delimit a pressing jaw opening.

Pressing jaws for crimping pliers

Pressing jaws for opposite arrangement in crimping pliers, the pressing jaws having ribs, which extend in a rib longitudinal direction and move into each other during pressing. A guide surface extending transversely to the rib longitudinal direction outside of a working region of the ribs is formed, which guide surface interacts with a guide protrusion extending from the opposite pressing jaw. In another version, the pressing jaws have ribs, which are designed to mesh with each other and which have a rib longitudinal direction. Crimping pliers comprise two plier jaws, which are provided with oppositely arranged pressing jaws having ribs, which extend in a rib longitudinal direction and which, during pressing, move into each other and delimit a pressing jaw opening.

Decagon compression die

A compression die configured to crimp a composite core is disclosed. The compression die includes an outer body having a tool engaging surface, and an inner body coupled to the outer body. The inner body has a crimping area, wherein the crimping area of the inner body includes ten planar surfaces. The ten planar surfaces are positioned at an angle with respect to an adjacent planar surface such that the combination of the ten planar surfaces form a decagon shaped channel. Crimping is performed by the compression die by inserting the composite core into an encasing connector, which is then inserted into the decagon shaped channel of the compression die. A radial force towards the center of the decagon shaped channel is applied until an outer circumference of the encasing connector containing the composite core fully engages a surface area of each of the ten planar surfaces.

Metal mold for crimping and crimping device

A crimping die including a first die piece having a recess portion and a second die piece having a protrusion portion is provided. An inner wall surface of the recess portion has a bottom wall surface and recess-side lateral end surfaces. An outer surface of the protrusion portion has a top end surface and protrusion-side lateral end surfaces. The bottom wall surface has a recess-side projection portion, a recess-side concave portion, and a recess-side curvature changing portion. The top end surface has a protrusion-side projection portion, a protrusion-side concave portion, and a protrusion-side curvature changing portion. A sign of curvature of the bottom wall surface changes at a boundary portion in the recess-side curvature changing portion with respect to the recess-side concave portion. A sign of curvature of the top end surface changes at a boundary portion in the protrusion-side curvature changing portion with respect to the protrusion-side concave portion.