H01T13/06

Spark plug housing including corrosion protection on the inner side and spark plug and manufacturing method

A spark plug housing. The spark plug housing includes an inner side, an outer side, and a longitudinal axis, which extends from an end of the spark plug housing facing toward the combustion chamber up to an end of the spark plug housing facing away from the combustion chamber. The spark plug housing includes a circumferential shoulder on its inner side, which is designed so that a spark plug insulator rests thereon, and a corrosion protection layer on its inner side, which is formed on a section of the inner side of the spark plug housing, the section extending from the end of the spark plug housing facing toward the combustion chamber to at least over the shoulder and along the inner circumference of the spark plug housing.

SPARK PLUG

A spark plug includes a tubular metal shell; an insulator including a locking portion locked onto the metal shell; and a cap disposed at a front end side of the metal shell, the cap having a plurality of orifices. The plurality of orifices include orifices with different cross-sectional areas. A sum of the number of one or more largest orifices and the number of one or more large orifices that have a cross-sectional area of larger than or equal to 90% of the one or more largest orifices is smaller than the number of orifices that are other than the one or more largest orifices and the one or more large orifices. A length of the front end portion in an axial direction between a front end of the insulator and a front end of the locking portion is smaller than or equal to 12 mm.

SPARK PLUG

A spark plug includes a tubular metal shell; an insulator including a locking portion locked onto the metal shell; and a cap disposed at a front end side of the metal shell, the cap having a plurality of orifices. The plurality of orifices include orifices with different cross-sectional areas. A sum of the number of one or more largest orifices and the number of one or more large orifices that have a cross-sectional area of larger than or equal to 90% of the one or more largest orifices is smaller than the number of orifices that are other than the one or more largest orifices and the one or more large orifices. A length of the front end portion in an axial direction between a front end of the insulator and a front end of the locking portion is smaller than or equal to 12 mm.

Spark plug

A spark plug includes a tubular metal shell; an insulator including a locking portion locked onto the metal shell; and a cap disposed at a front end side of the metal shell, the cap having a plurality of orifices. The plurality of orifices include orifices with different cross-sectional areas. A sum of the number of one or more largest orifices and the number of one or more large orifices that have a cross-sectional area of larger than or equal to 90% of the one or more largest orifices is smaller than the number of orifices that are other than the one or more largest orifices and the one or more large orifices. A length of the front end portion in an axial direction between a front end of the insulator and a front end of the locking portion is smaller than or equal to 12 mm.

Spark plug

A spark plug includes a tubular metal shell; an insulator including a locking portion locked onto the metal shell; and a cap disposed at a front end side of the metal shell, the cap having a plurality of orifices. The plurality of orifices include orifices with different cross-sectional areas. A sum of the number of one or more largest orifices and the number of one or more large orifices that have a cross-sectional area of larger than or equal to 90% of the one or more largest orifices is smaller than the number of orifices that are other than the one or more largest orifices and the one or more large orifices. A length of the front end portion in an axial direction between a front end of the insulator and a front end of the locking portion is smaller than or equal to 12 mm.

PRECHAMBER SPARK PLUG WITH THERMALLY ENHANCED PRECHAMBER CAP
20220285920 · 2022-09-08 ·

A prechamber spark plug having a thermally enhanced prechamber cap with a thermally conductive core, such as one made from a copper-, aluminum- and/or silver-based material. Due to its location and function, a prechamber cap is exposed to thermal energy from a pre-combustion process taking place within a prechamber, as well as thermal energy from a combustion process taking place in a main combustion chamber. Thus, the prechamber cap is being heated on both its interior and its exterior and, if not sufficiently cooled, can become so hot that it undesirably triggers preignition events in the engine. The thermally enhanced prechamber cap may include a main body with an interior surface and an exterior surface, a thermally conductive core with one or more thermal segments and insert segments, and one or more openings extending between a prechamber and a main combustion chamber, where each opening extends through an insert segment that is designed to resistant to corrosion and/or erosion.

Ignition coil
11276524 · 2022-03-15 · ·

An ignition coil includes a coil main body portion, a conductive member, and a protective portion. The coil main body portion generates a high voltage. The conductive member electrically connects the coil main body portion and a terminal metal fitting of a spark plug. The conductive member is arranged inside the protective portion. The protective portion has an electrically insulating property. The conductive member includes an elastic portion that elastically deforms in a longitudinal direction of the conductive member, and a conductive terminal that is arranged on a distal end side of the elastic portion. The conductive terminal has a distal end surface that includes a concave surface or a convex surface that abuts on the terminal metal fitting of the spark plug. A contact portion between the concave surface or the convex surface and the terminal metal fitting of the spark plug has an annular shape.

Cooling of the Spark Plug with Improved Contact Surface
20220065156 · 2022-03-03 · ·

The present invention pertains to a spark plug for an internal combustion engine, comprising a metal outer shell extending in a longitudinal direction from a proximal end to a distal tip end configured to be oriented towards a combustion chamber, said outer shell comprising a fixation portion for attachment of the spark plug to a metal sleeve of the internal combustion engine and arranged at a region proximal of the tip end, wherein the outer shell furthermore comprises a first contact surface arranged at a region distal of the fixation portion and configured to contact a distal end of the sleeve, when the spark plug is attached to the sleeve.

Cooling of the Spark Plug with Improved Contact Surface
20220065156 · 2022-03-03 · ·

The present invention pertains to a spark plug for an internal combustion engine, comprising a metal outer shell extending in a longitudinal direction from a proximal end to a distal tip end configured to be oriented towards a combustion chamber, said outer shell comprising a fixation portion for attachment of the spark plug to a metal sleeve of the internal combustion engine and arranged at a region proximal of the tip end, wherein the outer shell furthermore comprises a first contact surface arranged at a region distal of the fixation portion and configured to contact a distal end of the sleeve, when the spark plug is attached to the sleeve.

SPARK PLUG
20220077661 · 2022-03-10 · ·

The spark plug includes a cylindrical insulator, a center electrode provided in the insulator, and a cylindrical metal shell provided around the insulator. A ledge portion of the metal shell has a frontward facing surface facing a front side, a rearward facing surface facing a rear side, and a connection surface connecting the rearward facing surface and the frontward facing surface. The rearward facing surface engages with a step portion of the insulator. The metal shell includes a front cylindrical portion connected to the front side of the ledge portion. The inner circumferential surface of the front cylindrical portion is connected to the frontward facing surface of the ledge portion via a chamfered surface or a rounded surface. A corner at which the connection surface and the frontward facing surface are connected is located on the front side with respect to a front end of the insulator.