The present invention pertains to a spark plug jacket, e.g. for a large or high performance combustion engine, and a corresponding method of manufacturing a spark plug jacket, in particular to provide an improved sealing towards a coolant cavity. Accordingly, a spark plug jacket is suggested, comprising a contact surface for contacting a support surface of a cylinder head of a combustion engine, wherein in a first state, when a spark plug is not mounted in the spark plug jacket, at least a portion of the contact surface of the spark plug jacket defines a first angular offset to a contact surface direction defined by the support surface of the cylinder head and, in a second state, when the spark plug is mounted to the spark plug jacket, said portion defines a second angular offset, wherein the first angular offset is larger than the second angular offset.

The present invention pertains to a spark plug jacket, e.g. for a large or high performance combustion engine, and a corresponding method of manufacturing a spark plug jacket, in particular to provide an improved sealing towards a coolant cavity. Accordingly, a spark plug jacket is suggested, comprising a contact surface for contacting a support surface of a cylinder head of a combustion engine, wherein in a first state, when a spark plug is not mounted in the spark plug jacket, at least a portion of the contact surface of the spark plug jacket defines a first angular offset to a contact surface direction defined by the support surface of the cylinder head and, in a second state, when the spark plug is mounted to the spark plug jacket, said portion defines a second angular offset, wherein the first angular offset is larger than the second angular offset.

A spark plug includes a main fitting having a first, second, and third portions adjacent to each other. The spark plug further includes an insulator having a first opposing portion with a predetermined portion opposed to the first portion with a first interval, a second opposing portion with a second portion opposing the second portion with a second interval, and a third opposed portion opposed to the third portion. A connecting portion between the second opposing portion is supported by a support portion, and a value obtained by dividing the first interval by a length from the support portion to a rear end portion of the predetermined portion is configured to be smaller than a value obtained by dividing the second interval by a length from the support portion to a rear end portion of the second opposed portion.

A spark plug includes a main fitting having a first, second, and third portions adjacent to each other. The spark plug further includes an insulator having a first opposing portion with a predetermined portion opposed to the first portion with a first interval, a second opposing portion with a second portion opposing the second portion with a second interval, and a third opposed portion opposed to the third portion. A connecting portion between the second opposing portion is supported by a support portion, and a value obtained by dividing the first interval by a length from the support portion to a rear end portion of the predetermined portion is configured to be smaller than a value obtained by dividing the second interval by a length from the support portion to a rear end portion of the second opposed portion.

A spark plug includes an insulator having an axial hole formed therethrough in the direction of an axis of the spark plug, a center electrode disposed in a front side of the axial hole and a metal shell disposed around an outer circumference of the insulator and having a collar-shaped tool engagement portion and a crimp portion located on a rear side of the tool engagement portion and reduced in diameter toward the rear, wherein the crimp portion of the metal shell is made of a carbon steel material having a grain size number equal to or greater than No. 11 as measured according to JIS G 0551.

A spark plug includes a main fitting having a first, second, and third portions adjacent to each other. The spark plug further includes an insulator having a first opposing portion with a predetermined portion opposed to the first portion with a first interval, a second opposing portion with a second portion opposing the second portion with a second interval, and a third opposed portion opposed to the third portion. A connecting portion between the second opposing portion is supported by a support portion, and a value obtained by dividing the first interval by a length from the support portion to a rear end portion of the predetermined portion is configured to be smaller than a value obtained by dividing the second interval by a length from the support portion to a rear end portion of the second opposed portion.

A spark plug includes a main fitting having a first, second, and third portions adjacent to each other. The spark plug further includes an insulator having a first opposing portion with a predetermined portion opposed to the first portion with a first interval, a second opposing portion with a second portion opposing the second portion with a second interval, and a third opposed portion opposed to the third portion. A connecting portion between the second opposing portion is supported by a support portion, and a value obtained by dividing the first interval by a length from the support portion to a rear end portion of the predetermined portion is configured to be smaller than a value obtained by dividing the second interval by a length from the support portion to a rear end portion of the second opposed portion.

A method of manufacturing a spark plug (20) for being threaded into a cylinder head (28) of an internal combustion engine is provided. The spark plug (20) includes a shell (24) with threads (26) disposed at a predetermined rotational position (a) relative to a shell outer surface (64) and ground electrode (34). The position of the threads (26) relative to the ground electrode (34) places the ground electrode (34) in a desired position in the combustion chamber (22) and relative to components of the engine, thus allowing the ground electrode (34) to provide a robust and reliable ignition. When multiple spark plugs (20) are formed, the threads (26) in each of the shells (24) are repeatedly and accurately formed at the predetermined rotational position () by locating the ground electrode (34), threads (26), and dies (76) of a thread forming apparatus (102) in specific locations.

A spark plug RFI suppression arrangement comprises a spark plug having a proximal end at which an ignition terminal is located and a distal end at which a pair of electrodes are separated by a spark gap. The spark plug further has an insulator portion and a conductive case located intermediate the proximal and distal ends. The arrangement further has an ignition wire having an end portion carrying a connector removably attached to the ignition terminal of the spark plug. A spark plug boot is located at the end portion of the ignition wire, the boot being configured to cover the connector and at least a portion of the spark plug. A radio frequency interference (RFI) suppression sleeve is connected to the spark plug boot and is in electrical communication with the conductive case of the spark plug such that interference produced by operation of the spark plug is suppressed by grounding through the conductive case.

A spark plug RFI suppression arrangement comprises a spark plug having a proximal end at which an ignition terminal is located and a distal end at which a pair of electrodes are separated by a spark gap. The spark plug further has an insulator portion and a conductive case located intermediate the proximal and distal ends. The arrangement further has an ignition wire having an end portion carrying a connector removably attached to the ignition terminal of the spark plug. A spark plug boot is located at the end portion of the ignition wire, the boot being configured to cover the connector and at least a portion of the spark plug. A radio frequency interference (RFI) suppression sleeve is connected to the spark plug boot and is in electrical communication with the conductive case of the spark plug such that interference produced by operation of the spark plug is suppressed by grounding through the conductive case.