An active prechamber device may include a prechamber housing longitudinally aligned with a main axis. The active prechamber device may also include a prechamber nozzle forming a cap at an end of the prechamber housing. The prechamber nozzle and prechamber housing may define a prechamber space that extends along the main axis. The prechamber nozzle may have a plurality of orifices fluidly connected to the prechamber space. Additionally, a fuel injector may be in a linear arrangement with the prechamber housing along the main axis. The fuel injector may have a fuel injection nozzle positioned to spray a fuel into the prechamber space. An electrode arrangement may be formed within the prechamber space. The electrode arrangement may include an electrode shaft and an electrode ring. The electrode ring may circumscribe the electrode shaft to form a spark gap within the prechamber space.

A method for manufacturing a spark plug electrode system including a ground electrode and a center electrode, which are connected to each other by a joining area, formed from a one-piece spark plug electrode base body made up of spark plug electrode material.

A spark plug includes: a central electrode extending from a front end side to a rear end side along an axis; an insulator including a front end section formed to be a bottomed tube surrounding a tip of the central electrode; a metal shell shaped to be tubular and structured to support the insulator such that the front end section of the insulator projects to the front end side from a front end section of the metal shell; and a plurality of ground electrodes each of which includes a first end forming a discharge gap with the front end section of the insulator and includes a second end connected to the front end section of the metal shell. The plurality of ground electrodes include a pair of ground electrodes different from each other in size of their discharge gaps.

Spark plugs are disclosed that include electrode arrangements to improve the charge flow into and out of the annular volume around the insulator nose and a pre-chamber volume of a pre-chamber device, thus directing a purge of exhaust gases trapped in the annular volume to a space formed by the exterior of the spark plug body and the interior of the pre-chamber device.

A spark plug combustion ionization sensor for measuring ion current inside the cylinder of an internal combustion engine. The sensor measures ion current which flows when the energy released during combustion ionizes the air inside the cylinder, and thus can detect combustion and emission parameters. The spark plug combustion ionization sensor generally includes an insulated, dedicated sensing electrode, separate from the sparking electrode of a spark plug. The sensing electrode may also be shielded to further reduce interference such as electromagnetic interference (EMI). The use of a dedicated electrode allows for ion current measurement with less electromagnetic noise from the ignition process, and also eliminates the need for circuitry that is typically necessary when the sparking electrode is also used to sense ion current.

A spark plug is disclosed that includes at least one bore extending through a shell of the spark plug in order to form a passageway between an annular volume around the spark plug insulator nose and a pre-chamber volume of a pre-chamber device, thus directing a purge of exhaust gases trapped in the annular volume to a space formed by the exterior of the spark plug body and the interior of the pre-chamber device.

A prechamber sparkplug includes a housing having a nozzle with a prechamber formed therein, and each of a first set and a second set of electrode prongs within the prechamber. The second set of electrode prongs downwardly depend from attachment points to the housing, and form, together with the first set of electrode prongs, spark gaps within the prechamber. Each of the anode-cathode pairs formed by the sets of electrode prongs is spaced radially inward a clearance distance from the prechamber wall to position the spark gaps in a flow of swirled gases. The flow of swirled gases displaces a flame kernel formed at the spark gaps to inhibit quenching.

Disclosed are a flame-ejecting spark plug, and an internal combustion engine and an automobile having same. On the basis of a conventional spark plug, a space near to an electrode is closed to form a cavity (10), an end face is provided with at least one first hole (11), and a side face is provided with at least one second hole (13). A mixture of air and fuel enters the cavity (10) through the first hole (11) and the second hole (13). Electric discharge between the electrodes produces a spark igniting the combustible gas within the cavity (10), and the flame extends in the cavity (10) and the temperature and pressure rise. The flame is ejected from the first hole (11) and the second hole (13) to form a plurality of columnar flames, and the flame penetrates the combustible gas in a combustion chamber and a cylinder to realize stereoscopic ignition, large-area ignition and high-energy ignition of the combustible gas in the combustion chamber.

A pre-chamber spark plug for an internal combustion engine having: a body with a passage in which an insulator is fastened and a center electrode protrudes; at least one ground electrode extending in a straight line forms a spark gap with the center electrode; a pre-chamber-forming cap which delimits a pre-chamber and shields the center and ground electrodes from a combustion chamber after the spark plug has been installed in the engine, wherein the cap has at least one opening which permits a gas exchange between the pre-chamber and the space outside the pre-chamber. The ground electrode includes a reinforcing component welded to an end surface of a supporting component, and the supporting component is either welded to an end surface of the body or is welded to a step that is formed on the end surface.

A spark plug for use with an engine block/cylinder head having a threaded bore and also for use with a spark plug wrench and an ignition wire. Also, an improved method for constructing a spark plug, the spark plug including a metal shell having a hex nut, a seat, a flange, a bore and threads. A ground electrode is associated with the shell and an insulator assembly occupies the bore and is gripped by the flange. The method includes the steps of forming the hex nut and the seat by carrying out operations on a blank, roiling the threads, fitting the insulator assembly into the bore, deforming the flange to capture the insulator, and forming the negative electrode by machining the blank.