A process for making a multilayered article, the process comprising the steps of: (A) Providing a mold comprising: (1) A mold housing comprising (a) at least one injection port, and (b) defining a mold cavity within which are positioned two deformable, pre-molded polymeric sheets; and (2) A removable, hollow core equipped with at least one vent, the removable, hollow core positioned between and space apart from the two polymeric sheets; (B) injecting under high pressure a viscous, crosslinkable, thermoplastic polymer into the mold cavity between the two polymeric sheets and around the removable core, (C) Drawing a vacuum on the mold cavity through both the vent in the mold housing and the vent in the removable, hollow core before, during and/or after the polymer has been injected into the mold; (D) Forming a less than fully cured multilayered article in the mold cavity; and (E) Removing the less than fully cured multilayer article from the mold cavity.

Aspects of the present disclosure relate to providing cable assemblies for cellular base stations having remote radio head units located atop a radio tower. Each installation requires near-custom cabling, as the electrical resistance of the conductors of the cable assembly varies based on the length of the cable assembly, and because different operators and local governments require different color-coding of the conductors which are coupled to the power trunk. Accordingly, a power distribution system is provided herein wherein conductors of a trunk cable may be coupled to power jumper conductors at transitions. The transitions are generally cylindrical and comprise channels into which splicing lugs are seated. The conductors may be electrically coupled together and secured via set screws. Manufacturing costs may be reduced, as common configurations of trunk cables may be manufactured in higher quantity and coupled to power jumper conductors according to local requirements.

A method of sealing a downhole electrical cable providing a chamber around the downhole electrical cable defined by a sleeve or outer body member introducing metal alloy into the chamber melting the metal alloy allowing the molten alloy to set such that the electrical cable is encapsulated by the set molten alloy and sealed from the well environment wherein at least one temperature and/or pressure and/or other sensing probe is included having a connection, the at least one temperature and/or pressure probe and/or the connection at least partly within the chamber.

A method for overmolding at least one line (40) comprises the steps: receiving the at least one line (40) in an opening (14) of a sealing element (10), wherein the opening (34) of the sealing element (10) is substantially complementary in shape to a peripheral geometry of the at least one line (40); mounting the sealing element (10) on a mold (30); overmolding the at least one line (40) received in the sealing element in a region (42) that is adjacent to the sealing element (10) and delimited by the sealing element (10); and removing from the mold (30) the sealing element (10) and the at least one line (40) received therein and overmolded in a region.

A high-voltage DC cable joint including a multi-wall layered construction having individual concentrically arranged layers. The joint includes, from inside to outside, an inner conductive rubber layer, a field grading rubber layer made from a predetermined tailored formulation, an insulating rubber layer and an outer conductive rubber layer. The field grading rubber layer separates and interconnects the conductive rubber layers, and wherein the rubber layers are cross-linked by a by-product-free manufacturing method. The cable joint is preferably made from platinum cured rubbers by moulding process steps. In a preferred embodiment the cable joint is made by injection moulding.

A wire overmold device including a carrier body having a distal end and a proximal end, a wire cap configured to engage the distal end of the carrier body, at least one of a jacketed cable and one or more wires at least partially enclosed between the wire cap and the carrier body, and an overmold formed over the proximal end of the carrier body and at least portions of the wire cap and the distal end of the carrier body, wherein the wire cap and the distal end of the carrier body protrude from the overmold.

An electric field control device for a high voltage cable includes a stress cone and a field grading adapter, wherein the stress cone and the field grading adapter are chemically bonded by vulcanization. An electric installation includes a power cable and the electric field control device. A method for producing the electric field control device is also disclosed.

A wire overmold device including a carrier body having a distal end and a proximal end, a wire cap configured to engage the distal end of the carrier body, at least one of a jacketed cable and one or more wires at least partially enclosed between the wire cap and the carrier body, and an overmold formed over the proximal end of the carrier body and at least portions of the wire cap and the distal end of the carrier body, wherein the wire cap and the distal end of the carrier body protrude from the overmold.

A method of building an insulation system around a naked conductor section of a power cable. The insulation system includes an inner semiconducting layer arranged around the conductor, an insulation layer arranged around the inner semiconducting layer, and an outer semiconducting layer arranged around the insulation layer. The method includes: a) placing the naked conductor section in a mold, and b) molding an insulation system around the naked conductor section, wherein the molding of the insulation system involves injecting a first semiconducting compound into a first mold cavity to form an inner semiconducting layer around the naked conductor section, injecting an insulation compound into a second mold cavity to form an insulation layer around the inner semiconducting layer, and injecting a second semiconducting compound into a third mold cavity to form an outer semiconducting layer around the insulation layer.

The molded part-equipped electrical cable is provided with a terminal-equipped electrical cable including an insulated electrical cable with a core and an insulation coating and a terminal connected to an end part of the insulated electrical cable, a recess being formed on the insulation coating, an adhesive provided in the recess of the insulation coating, and a molded part configured to cover from a part where the adhesive is provided in the insulation coating of the terminal-equipped electrical cable to a connected part of the insulated electrical cable and the terminal.