Systems and methods are described for managing charging and discharging of battery packs. In one or more aspects, a system and method are provided to minimize overcharging of battery cells of specific battery chemistries while still enabling fast charging cycles. In other aspects, a buck converter may be used to reduce a voltage of power used to charge the cells. In further aspects, a fast overcurrent protection circuit is described to address situations involving internal short circuits of a battery cell or battery pack. In yet further aspects, a bypass circuit is provided in series-connected battery packs to improve the charging of undercharged battery packs while also increasing the efficiency of the overall charging process. In other aspects, a circuit is provided that permits a controller to determine a configuration of battery packs. In yet further aspects, a system may determine a discharge current for a collection of battery packs based on each battery pack's state of health (SOH) and forward that determination to an external device.

A battery system includes: two battery modules, each including three strings of battery cells that are configured to, at different times be: connected in series and to a first positive terminal via first ones of switches; connected in parallel and to a second positive terminal via second ones of the switches; and disconnected from both of the first and second positive terminals; and a switch control module configured to: determine state of charges (SOCs) of the strings, respectively; determine periods of phases, respectively, based on the SOCs; determine first periods for connecting ones of the strings in parallel; divide one of the phases into N equal length periods; selectively decrease N; when a number of the first periods that end closest to one of N period endings is at least a predetermined value, adjust the first periods to the respective closest ones of the N period endings.

A system for dynamically balancing power in a battery pack during charging and discharging includes a battery pack, a control unit, and a load unit. The battery pack includes one or more modules. Each module includes one or more bricks. Each brick includes one or more blocks connected either in a series configuration or in a parallel configuration. Each block includes one or more cells. The control unit is connected with the battery pack across each of the blocks for processing power from each of the blocks irrespective of a power mismatch between the blocks. The control unit dynamically balances the power in the battery pack by controlling a differential current from a block with higher state of charge (SOC) to a block of lower SOC, using one or more converters and thereby maximizing available energy of the battery pack during charging and discharging.

The present disclosure is directed to a convertible battery pack having an improved switching circuit. The switching circuit includes a converter element having a plurality of contacts positioned in the converter element such that as the converter element slides within the battery pack the contacts move from a first position to engage a first set of contact pads to a second position to engage a second set of contact pads. The converter element includes a pair of springs for each of the plurality of contacts that force the contacts into engagement with the contact pads but also allow the contacts to adjust for imperfections in the contact pad surface or the manufacturing tolerances of the contact pads or a support board that holds the contact pads.

A battery system is described. The battery system includes a power controller having sensors monitoring the state of predetermined sections of battery modules within battery packs and sends signals to a switching network to connect a bi-directional DC/DC converter to a first predetermined group of battery modules of the plurality of predetermined groups of battery modules at a first instant of time responsive to a first measurement of a first predetermined section of battery modules, and a second predetermined section of battery modules of the plurality of predetermined groups of battery modules at a second instant of time responsive to a second measurement of a second predetermined group of battery modules.

A method for controlling charge states of a plurality of battery cells connected in series comprises: for a charge node of each battery cells, comparing a voltage of the charge node with a plurality of reference voltages to generate a comparison result, wherein the comparison result comprises a plurality of digital values, respectively; determining a charge state of each battery cell by calculating a difference between the comparison results of two charge nodes of two adjacent battery cells; and controlling charge currents supplied to the battery cells according the charge states of the battery cells, respectively.

A rechargeable power cell having no voltage across its positive and negative power terminals unless the power cell is inserted into a device configured to accept the power cell is described. The power cell includes a battery management processor and battery insertion detection circuitry that cooperate to determine when the power cell is inserted into the device and then drive an electronic switch to provide for conduction of current from the power cell to the positive terminal of the cell.

A battery control system connected to a battery, which controls charge/discharge at the battery, includes: a current detection unit that measures a current value by detecting a charge/discharge current flowing through the battery; a voltage detection unit that detects a voltage at the battery; a temperature detection unit that detects a temperature at the battery; an effective current value calculation unit that calculates, based upon the current value measured by the current detection unit, an effective current value in a predetermined time window; a time ratio calculation unit that determines a time ratio indicating a ratio of a length of time over which the effective current value has been in excess of a predetermined allowable value during a predetermined specified time period; and a charge/discharge restriction unit that restricts the charge/discharge current based upon the time ratio determined by the time ratio calculation unit.

The invention provides an equalizing device for a vehicle soft-packed battery and an equalizing method for the soft-packed battery. According to the equalizing method for the vehicle soft-packed battery, a battery to be equalized is connected to a parallel equalization circuit by using an equalizing device for a vehicle soft-packed battery, battery cells to be equalized are sequentially equalized by adopting a first-in first-out sequence, and the SOC of each cell equalized is maintained within a preset range; and the number of the cells entering the equalizing device for the vehicle soft-packed battery is N, and the equalizing time of the battery cells is T. The equalizing device for the vehicle soft-packed battery comprises a holder clamping type or a copper sheet compressing type. On the premise of remarkably improving the equalizing efficiency of the battery cell, the invention can reduce the space and cost required by the equalizing operation, and ensure that the SOC difference of the equalized battery cell is maintained within a certain range, and it is a low-cost high-efficiency battery cell equalizing device. The invention is suitable for equalizing a large number of battery cells on a production line.

A load handling device is disclosed for lifting and moving one or more containers stacked in a storage system having a grid framework supporting a pathway arranged in a grid pattern above the stacks of containers, the load handling device including a vehicle body housing a driving; a lifting device having a lifting drive assembly and a grabber device, wherein the lifting drive assembly and/or the driving mechanism includes at least one motor forming electrical loads; a rechargeable power source; and an assembly of one or more supercapacitor modules; wherein the electrical loads are connected across the supercapacitor modules, and the rechargeable power source is connected in parallel to the supercapacitor modules to provide power to re supercapacitor modules.