A vehicle system is provided with a battery and a controller. The battery includes a first module having a first capacity and a second module. The controller programmed to responsive to indication that the second module has been replaced by a new module with a second capacity that is greater than the first capacity for a corresponding state of charge (SOC), adjust a second SOC of the new module such that a maximum SOC value of the new module aligns with a maximum SOC value of the first module. The controller is further programmed to balance the first module and the new module separately.

System and method of controlling operation of a device having a rechargeable energy storage pack with a plurality of cells, based on propulsion loss assessment. A controller is configured to obtain a state of charge data and an open circuit voltage of the rechargeable energy storage pack. The controller is configured to obtain a state of charge disparity factor (dSOC) from a selected dataset. The state of charge disparity factor (dSOC) is defined as a difference between a minimum value of the state of charge and an average value of the state of charge of the plurality of cells. The controller is configured to control operation of the device based in part on the state of charge disparity factor (dSOC) and a plurality of parameters (P.sub.i), including raising one or more of a plurality of flags each transmitting respective information to a user.

A battery management apparatus includes: a first transceiver configured to receive a first infrared (IR) signal output from a neighbor battery management apparatus and process the first IR signal; a controller configured to extract information from the processed first IR signal; and a second transceiver configured to output a second IR signal based on the extracted information.

A system for monitoring battery cells of a battery includes a capacitor, a processor, and a controller. The controller is configured to connect the capacitor with a first battery cell to charge the capacitor to a voltage of the first battery cell and then (i) connect the capacitor with a second battery cell to form a circuit having an output that is a voltage difference of the capacitor and the second battery cell and (ii) connect the output to the processor for the processor to measure the voltage difference. The voltage difference is the voltage difference between the first battery cell and the second battery cell.

A multi-pack battery system having at least first and second battery packs each with positive and negative terminals, and each with upper and lower switches respectively connected to the positive and negative terminals. The battery packs have a first voltage level, and are connectable in either series or parallel. A controller controls an ON/OFF state of the switches in response to input signals to select between two series charging modes, three parallel charging modes, and one or more propulsion modes. Some embodiments have a series propulsion mode. An electric powertrain system includes first and second power inverter modules (PIMs), an electrical load, front and rear electric machines connected to a respective one of the first and second PIMs, and the battery system. The powertrain system may selectively provide all-wheel, front-wheel, or rear-wheel drive capabilities in each of the various propulsion modes.

A temperature-sensitive battery connector is disclosed. The connector can include a connector body and at least one conductor mounted to the connector body and configured to convey a current signal used to measure voltage from a battery pack or battery cell to a battery management system (BMS). The connector can include a thermal switching device mounted to the connector body and thermally coupled to a terminal of a battery pack or a battery cell. The thermal switching device can be configured to provide an overtemperature signal to the BMS by changing or interrupting a current conducted by at least one conductor when a temperature of the battery pack or battery cell exceeds a threshold temperature.

A battery module for use in a battery system is coupled with other battery modules in the battery system in daisy-chain configuration. And, the battery module communicates with other battery modules through the daisy chain according to a communication interface protocol which has a predetermined number of clock pulses. The battery module includes a battery unit and a battery control circuit. When the battery module operates in a bottom mode, the battery control circuit generates an upstream clock output signal which includes the predetermined number of clock pulses plus a number of inserted clock pulses, to compensate a clock difference caused by the propagation delay of the daisy chain, such that the battery module is able to synchronously receive a downstream data signal transmitted from the target module via the daisy chain as the battery module is transmitting an upstream clock output signal.

A cell management module for a power supply module including a plurality of power cells includes at least one cell-sensing circuit and a current measurement circuit connected to the at least one cell-sensing circuit. The at least one cell-sensing circuit includes a transformer having a first winding and a second winding inductively coupled to the first winding. A first sub-circuit of the cell-sensing circuit includes the first winding of the transformer and is operable to selectively pulse a first signal through the first winding. A second sub-circuit of the cell-sensing circuit includes the second winding of the transformer and one of the power cells of the power supply module. The current measurement circuit is connected to the first sub-circuit of the at least one cell-sensing circuit and infers a voltage of the power cell based on a measured current of the first signal.

A power supply charging system comprising: a) a first power cell having electrical energy stored therein; b) a second power cell having electrical energy stored therein, wherein the first power cell and the second power cell are adapted to not be in a discharging mode or a charging mode simultaneously; c) a third power cell in electrical communication with the first power cell and the second power cell, wherein the third power cell is adapted to operably supply power to the first power cell when in the charging mode or the second power cell when in the charging mode; and d) a control system which is adapted to alternate the power being supplied from the third power cell to the first power cell while in the charging mode and the second power cell which in the charging mode based on an occurrence of a pre-determined condition.

This application describes an energy storage system including an energy storage module, a direct current bus, a power conversion module, a first power supply module, a second power supply module, and a battery management system. In some implementations, the first power supply module is configured to: select a larger voltage between an output direct current voltage of the energy storage module and a bus voltage of the direct current bus as an input voltage, and output a first direct current voltage. The first power conversion module is configured to: convert the alternating current mains or an output alternating current voltage of the power conversion module into a second direct current voltage. The second power supply module is configured to: select a larger voltage between the first direct current voltage and the second direct current voltage as a target voltage, and supply power to the battery management system based on the target voltage.