H02K3/12

Electric machines having insulation formed on laminated structures

Electric machines, such as motors, may include an armature and a field component, and at least one of the armature or the field component may include a laminated structure having a plurality of slots into which a plurality of conductive elements are positioned. Additionally, a polymeric insulation layer may be formed directly on the laminated structure at least within the plurality of slots.

Stator
11705785 · 2023-07-18 · ·

A stator for a rotary electric machine includes a stator core and a stator winding. The stator core has a hollow cylindrical shape and includes slots. The stator winding includes segment conductors held in the slots. The slots extending outward in a radial direction from an inner peripheral surface of the stator core. The slots include first and second slots. The second slot is shallower than the first slot. The segment conductors include a segment conductor including a first rectilinear portion held in the first slot, a second rectilinear portion held in the second slot, and a coupler coupling the first rectilinear portion and the second rectilinear portion to each other. The first rectilinear portion and the second rectilinear portion protrude from an end surface of the stator core.

Stator
11705785 · 2023-07-18 · ·

A stator for a rotary electric machine includes a stator core and a stator winding. The stator core has a hollow cylindrical shape and includes slots. The stator winding includes segment conductors held in the slots. The slots extending outward in a radial direction from an inner peripheral surface of the stator core. The slots include first and second slots. The second slot is shallower than the first slot. The segment conductors include a segment conductor including a first rectilinear portion held in the first slot, a second rectilinear portion held in the second slot, and a coupler coupling the first rectilinear portion and the second rectilinear portion to each other. The first rectilinear portion and the second rectilinear portion protrude from an end surface of the stator core.

Magnetic gear

A magnetic gear may include a stator, having a stator core having a plurality of teeth extending toward a rotation shaft and a plurality of coils wound around the plurality of teeth, a rotor, having a rotor core disposed inside the stator and fixed to the rotation shaft and a plurality of permanent magnets attached to the external surface of the rotor core, and a pole-piece unit, having a plurality of first pole pieces and a plurality of second pole pieces arranged radially about the rotation shaft between the stator core and the rotor core such that the plurality of first pole pieces and the plurality of second pole pieces are alternately arranged in a circumferential direction thereof.

Magnetic gear

A magnetic gear may include a stator, having a stator core having a plurality of teeth extending toward a rotation shaft and a plurality of coils wound around the plurality of teeth, a rotor, having a rotor core disposed inside the stator and fixed to the rotation shaft and a plurality of permanent magnets attached to the external surface of the rotor core, and a pole-piece unit, having a plurality of first pole pieces and a plurality of second pole pieces arranged radially about the rotation shaft between the stator core and the rotor core such that the plurality of first pole pieces and the plurality of second pole pieces are alternately arranged in a circumferential direction thereof.

Twisted coil structures for an electric motor and systems, components, assemblies, and methods thereof

A coil winding for an electric motor, and systems, components, assemblies, and methods thereof, can comprise turns of a predetermined number of electrically conductive wires on a first side of the coil winding twisted together in a clockwise direction; and turns of the predetermined number of the electrically conductive wires on a second side of the coil winding opposite the first side twisted together in a counterclockwise direction.

Twisted coil structures for an electric motor and systems, components, assemblies, and methods thereof

A coil winding for an electric motor, and systems, components, assemblies, and methods thereof, can comprise turns of a predetermined number of electrically conductive wires on a first side of the coil winding twisted together in a clockwise direction; and turns of the predetermined number of the electrically conductive wires on a second side of the coil winding opposite the first side twisted together in a counterclockwise direction.

COIL, STATOR COMPRISING SAME, AND MOTOR
20230019262 · 2023-01-19 ·

Provided is a coil including first and second lead parts, and a winding part. The winding part includes first to n-th turns. The winding part includes first and second coil ends. The first lead part extends from the first turn to the n-th turn along an upper surface of the first coil end. The second lead part extends from the n-th turn. The first and second lead parts include respective ends that are equal in height from the upper surface of the first coil end when viewed from a radial direction, and are equidistant from the n-th turn when viewed from an axial direction.

COIL, STATOR COMPRISING SAME, AND MOTOR
20230019262 · 2023-01-19 ·

Provided is a coil including first and second lead parts, and a winding part. The winding part includes first to n-th turns. The winding part includes first and second coil ends. The first lead part extends from the first turn to the n-th turn along an upper surface of the first coil end. The second lead part extends from the n-th turn. The first and second lead parts include respective ends that are equal in height from the upper surface of the first coil end when viewed from a radial direction, and are equidistant from the n-th turn when viewed from an axial direction.

BALANCED WINDING LAYOUTS FOR ELECTRIC MOTORS
20230018571 · 2023-01-19 ·

A winding arrangement for a stator of an electric motor includes winding hairpins arranged to form one or more phases. The stator includes a plurality of motor teeth forming a plurality of slots each configured to accommodate multiple layers. A first set of winding hairpins spanning of M slots are coupled in series and coupled to a phase lead, and are arranged sequentially in a first azimuthal direction. A jumper is arranged in a layer and is coupled in series with the first set of winding hairpins. A second set of winding hairpins configured to span of M slots are coupled in series between the jumper and a neutral lead. The second set of winding hairpins are arranged sequentially in the opposite azimuthal direction, and along with the first set of winding hairpins and the jumper, form a continuous electrical path between the phase lead and the neutral lead.