An electrical AC machine includes: a stator having a plurality of teeth distributed along a circumferential direction and a plurality of slots, a rotor rotatable opposite with respect to the stator a concentrated winding layout including a plurality of coils respectively wound on the plurality of teeth and belonging to at least six phases, the coils being wound so that when considering three adjacent coils the intermediate coil is interposed between one coil wound in the same direction of the intermediate coil and another coil wound in the opposite direction of the intermediate coil, wherein the plurality of slots includes a first set of odd/even slots and a second set of even/odd slots, each coil in the first set of slots being connected to an input conductor of one phase or to a neutral conductor, each of the interconnections extending between two respective slots of the second set of slots.

A method and an apparatus for compact insertion of thick wire multiphase pseudo helical wave winding into a ferromagnetic core of an electrical machine, achieving high fill factor of the core slots, resulting in better heat transfer between the winding and the core, low mass and volume, and overall higher efficiency of electrical machine. An apparatus being fully programmable and physically adaptable to wide range of electric machine dimensions, where process is automated, simple, accurate, reliable and quick, while being suitable for mass production.

A method and an apparatus for compact insertion of thick wire multiphase pseudo helical wave winding into a ferromagnetic core of an electrical machine, achieving high fill factor of the core slots, resulting in better heat transfer between the winding and the core, low mass and volume, and overall higher efficiency of electrical machine. An apparatus being fully programmable and physically adaptable to wide range of electric machine dimensions, where process is automated, simple, accurate, reliable and quick, while being suitable for mass production.

The present invention relates to a coil module for an electric machine, comprising at least one coil disc comprising a coil carrier made of an electrically insulating material and a plurality of individual windings made of an electrically conductive material and being circumferentially arranged on the coil disc around a center of the coil disc. Each of the windings comprises two active regions extending radially from the center and two passive regions extending tangentially at its radially outer and inner edges, wherein, in a top view of the coil disc, the active regions of different windings do not overlap each other, but each passive region of one of the windings partially overlaps the corresponding passive regions of the two directly adjacent windings. In the active regions, the respective winding in cross-section has a greater thickness in the axial direction than in the passive regions.

The present invention relates to a coil module for an electric machine, comprising at least one coil disc comprising a coil carrier made of an electrically insulating material and a plurality of individual windings made of an electrically conductive material and being circumferentially arranged on the coil disc around a center of the coil disc. Each of the windings comprises two active regions extending radially from the center and two passive regions extending tangentially at its radially outer and inner edges, wherein, in a top view of the coil disc, the active regions of different windings do not overlap each other, but each passive region of one of the windings partially overlaps the corresponding passive regions of the two directly adjacent windings. In the active regions, the respective winding in cross-section has a greater thickness in the axial direction than in the passive regions.

An axial air gap motor comprises: a frame; a stator that is arranged in an outer side of the frame in a radial direction; a first rotor that is spaced from one side of the stator in an axial direction, that has an air gap therebetween, and that is rotatably arranged in one side of the frame; and a second rotor that is spaced from the other side of the stator in the axial direction, that has an air gap therebetween, that is rotatably arranged in the other side of the frame, and that is connected with the first rotor in the axial direction.

The present disclosure relates to a power generator and method of generating AC or DC power, including the removal of reverse torque and utilizing the electromagnetic coils of a generator stator to harvest the inherent energy available in the magnetic domains of ferromagnetic and paramagnetic materials of pole pieces of a generator rotor. The method comprises: determining an excitation cycle based on a target frequency of the power generator; executing the excitation cycle by providing a current to one or more wires of the generator according to a predefined sequence to align magnetic domains of the salient pole pieces of the generator rotor to produce an evolving magnetic flux field; and routing a resultant current, generated by the magnetic flux field, to a power output. Systems and apparatuses disclosed herein comprise means for carrying out the same.

The present disclosure relates to a power generator and method of generating AC or DC power, including the removal of reverse torque and utilizing the electromagnetic coils of a generator stator to harvest the inherent energy available in the magnetic domains of ferromagnetic and paramagnetic materials of pole pieces of a generator rotor. The method comprises: determining an excitation cycle based on a target frequency of the power generator; executing the excitation cycle by providing a current to one or more wires of the generator according to a predefined sequence to align magnetic domains of the salient pole pieces of the generator rotor to produce an evolving magnetic flux field; and routing a resultant current, generated by the magnetic flux field, to a power output. Systems and apparatuses disclosed herein comprise means for carrying out the same.

A stator structure of a vehicle motor includes a stator core assembly and a plurality of coil assemblies composed of flat wires. The stator core assembly includes an annular portion and a plurality of tooth portions. The tooth portions extend from the annular portion in a radial direction toward a center of the stator core assembly. Each coil assembly is configured around a corresponding tooth portion. Each coil assembly includes a first flat wire and a plurality of second flat wires that are electrically connected in parallel. The first flat wire is radially stacked and wound around the corresponding tooth portion. The second flat wires are arranged radially adjacent to the first flat wire and are electrically connected in series to the first flat wire. The second flat wires are alternately stacked and radially wound around the corresponding tooth portion.

A brushless DC motor includes a stator, a rotor, and motor terminals mounted on the stator. Each motor terminal includes a planar portion extending circumferentially from the end insulator, a wire-receiving member extending from a first end of the planar portion and folded over an outer surface of the planar portion away from the center axis of the stator at an angle of less than 90 degrees, and a tab portion extending from a second end of the planar portion parallel to the center axis of the stator. A circuit board is disposed adjacent the motor including power switches mounted thereon for energizing the stator windings. Slots are formed in the circuit board to align with and securely receive the tab portions of the motor terminals, thus electrically connecting the motor terminals to the power switches.