A turbogenerator includes a stator core defining a first end and a second end, a plurality of stator bars disposed within the stator core, each stator bar including a coolant flow path, and a parallel ring having a first segment and a second segment separate from the first segment. The parallel ring is coupled to the first end of the stator core and is arranged to electrically connect the plurality of stator bars and to fluidly connect the coolant flow paths of the plurality of stator bars. A tang includes a main chamber, a first coolant opening, a second coolant opening, and a distribution channel that fluidly interconnects the main chamber, the first coolant opening, and the second coolant opening. A first lead tube has a first lead end connected to the first coolant opening and a second lead end connected to the first segment, and a second lead tube separate from the first lead tube has a first lead end connected to the second coolant opening and a second lead end connected to the second segment. The plurality of stator bars, the parallel ring, the tang, the first lead tube, and the second lead tube cooperate to define a portion of a circuit and a portion of a cooling path.

A turbogenerator includes a stator core defining a first end and a second end, a plurality of stator bars disposed within the stator core, each stator bar including a coolant flow path, and a parallel ring having a first segment and a second segment separate from the first segment. The parallel ring is coupled to the first end of the stator core and is arranged to electrically connect the plurality of stator bars and to fluidly connect the coolant flow paths of the plurality of stator bars. A tang includes a main chamber, a first coolant opening, a second coolant opening, and a distribution channel that fluidly interconnects the main chamber, the first coolant opening, and the second coolant opening. A first lead tube has a first lead end connected to the first coolant opening and a second lead end connected to the first segment, and a second lead tube separate from the first lead tube has a first lead end connected to the second coolant opening and a second lead end connected to the second segment. The plurality of stator bars, the parallel ring, the tang, the first lead tube, and the second lead tube cooperate to define a portion of a circuit and a portion of a cooling path.

An axial flux machine having a stator which is located between a first rotor disk and a second rotor disk. The base part of the stator is a central support flange which defines a first lateral face and a second lateral face. The central support flange has a plurality of flow openings. A first, left stator cover is mounted, with a formed collection channel, on the first lateral face of the support flange, and a second, right stator cover is mounted, with a formed distribution channel, on the second lateral face of the support flange.

A stator assembly for an electric machine includes stator teeth connected to a stator yoke to form a stator core. Adjacent teeth define a stator slot. Stator windings are disposed within the slot. A molding material fills the slot around the windings, providing a desired thermoelectrical performance level at different slot regions, including electrical insulation, thermal conductivity, and/or electrostatic shielding levels. A method insulates the stator assembly by inserting a molding tool(s) into the slot to define a void volume, filling the void volume with the dielectric molding material, and curing the dielectric molding material to form a slot liner layer adjacent to the tooth walls. A slot opening between adjacent teeth is filled with an electrically-conductive resin to form an electrostatic shielding layer. An electrical system includes an AC voltage bus connected to a power inverter module and to the electric machine having the above-described stator assembly.

A stator assembly for an electric machine includes stator teeth connected to a stator yoke to form a stator core. Adjacent teeth define a stator slot. Stator windings are disposed within the slot. A molding material fills the slot around the windings, providing a desired thermoelectrical performance level at different slot regions, including electrical insulation, thermal conductivity, and/or electrostatic shielding levels. A method insulates the stator assembly by inserting a molding tool(s) into the slot to define a void volume, filling the void volume with the dielectric molding material, and curing the dielectric molding material to form a slot liner layer adjacent to the tooth walls. A slot opening between adjacent teeth is filled with an electrically-conductive resin to form an electrostatic shielding layer. An electrical system includes an AC voltage bus connected to a power inverter module and to the electric machine having the above-described stator assembly.

A stator for an electric alternating current machine includes a stator winding arranged about a central axis and including conductor windings. The conductor windings are grouped to form electrical phases. The stator winding has winding layers. The conductor windings of a phase each have axially oriented conductor limbs that are connected to one another in two axial end regions in pairs by two winding heads. Individual coils are thus formed for each phase. As viewed in a circumferential direction, the axial conductor limbs of the individual phases follow one another in alternation in a uniform order. The winding heads of a given individual coil extend within a winding layer. A sequence of the axial conductor limbs of the respective phases and the distribution of the individual coils on the individual winding layers are chosen to avoid crossovers within the individual winding layers in the region of the winding heads.

A stator for an electric alternating current machine includes a stator winding arranged about a central axis and including conductor windings. The conductor windings are grouped to form electrical phases. The stator winding has winding layers. The conductor windings of a phase each have axially oriented conductor limbs that are connected to one another in two axial end regions in pairs by two winding heads. Individual coils are thus formed for each phase. As viewed in a circumferential direction, the axial conductor limbs of the individual phases follow one another in alternation in a uniform order. The winding heads of a given individual coil extend within a winding layer. A sequence of the axial conductor limbs of the respective phases and the distribution of the individual coils on the individual winding layers are chosen to avoid crossovers within the individual winding layers in the region of the winding heads.

A rotary electric machine includes a stator extending along an axis and having teeth arranged about the axis. The teeth are circumferentially spaced apart by slots. Winding coils extend around the teeth and through the slots. The winding coils are electrically connected to one another to form phases. At least one of the winding coils has a first portion extending through first and second slots of the slots and including first end turns extending between the first and second slots over an axial end surface of the teeth. A second portion extends through the first and second slots and includes second end turns extending between the first and second slots over the axial end surface of the teeth. The first and second portions are connected in series at a third end turn spaced closer to the axial end surface than either the first or second end turns.

A stator winding includes: a plurality of stator bars and a connection structure. Each of the stator bars penetrates each of the stator slots and includes at least one hollow element wire, wherein inside the at least one hollow element wire a flow hole for a cooling medium is formed. A connection structure includes: a sleeve whose axial one end is fitted to a vicinity of an end of the stator bar; a closing plate disposed at another end of the sleeve; and a hollow extension pipe. The hollow extension pipe is disposed in a space defined by the sleeve and the closing plate at the end of the stator bar, and makes the flow hole of the hollow element wire and an outside of the space communicate each other. A brazing material is filled in the space.

A stator winding includes: a plurality of stator bars and a connection structure. Each of the stator bars penetrates each of the stator slots and includes at least one hollow element wire, wherein inside the at least one hollow element wire a flow hole for a cooling medium is formed. A connection structure includes: a sleeve whose axial one end is fitted to a vicinity of an end of the stator bar; a closing plate disposed at another end of the sleeve; and a hollow extension pipe. The hollow extension pipe is disposed in a space defined by the sleeve and the closing plate at the end of the stator bar, and makes the flow hole of the hollow element wire and an outside of the space communicate each other. A brazing material is filled in the space.