A stator system for an electric motor has multiple coil formers and stator windings that are wound on the coil formers. The stator windings are distributed over the circumference of the stator system and are arranged to form a substantially circular stator star. A number of the stator windings are electrically insulated in the axial direction in each case by way of a phase separator. The stator windings in each case of two coil formers are electrically connected as a coil pair in an electrically conductive manner by a conductor track. The conductor track is retained by a separating web that is arranged in the axial direction above the allocated phase separator and that extends in a radial direction.

An outer rotor type dynamo has a first magnet and a second magnet which are disposed apart from each other in the axial direction, a first stator yoke disposed facing the inside of the first magnet with a gap, a second stator yoke disposed faced the inside of the second magnet with a gap, a hub shaft which magnetically connects the first stator yoke and the second stator yoke, a comb-like yoke in which both end portions of a plurality of projection pieces extending along the axial direction face different magnetic poles with respect to the first magnet and the second magnet, a bobbin disposed between the first stator yoke and the second stator yoke, and a coil wound around the bobbin.

This stator unit includes a cylindrical bearing housing arranged to extend along a central axis extending in a vertical direction; a base member arranged to fix the bearing housing; a stator fixed to an outer circumferential surface of the bearing housing; and a mold resin portion arranged to cover the stator. The stator includes a stator core including a plurality of teeth arranged to project radially outward; an insulator arranged to cover a portion of a surface of the stator core; and a plurality of coils each of which is defined by a conducting wire wound around a separate one of the teeth with the insulator therebetween. A sealing agent is arranged between at least two of the outer circumferential surface of the bearing housing, the stator core, and the insulator.

The present invention may provide a motor comprising: a housing; a stator disposed in the housing; a rotor disposed in the stator; and a shaft coupled to the rotor. The stator comprises: a stator core; an insulator disposed on the stator core; and a coil disposed at the insulator. The insulator comprises: a body at which the coil is disposed; a first guide which is extended from one side of the body; and a first protrusion and a second protrusion which protrude from the upper surface of the first guide. The first protrusion and the second protrusion are disposed to be spaced apart from each other so as to form a space in the circumferential direction with reference to the center of the stator.

A stator 20 for an axial flux machine such as a motor or generator. The stator includes a stator core 32 having a back plane 24 which in use is disposed perpendicularly about a rotational axis of the machine. A plurality of teeth 26 extend axially from the back plane so as to form winding receiving slots 28 between adjacent teeth. The stator also includes an electrical winding 30 including a plurality of coils 32, each coil being located about a tooth of the stator core and being electrically isolated from the stator tooth by means of an insulating former 34 having a shape which closely conforms to the shape of the stator tooth. The coils 32 are interconnected to form the winding 30. A method of constructing a stator is also disclosed.

The rotating electrical machine of the present invention includes a stator coil obtained by curing the impregnating resin injected into the whole stator coil unit after an electrically insulated coil unit with a mica tape having been wrapped around a conductor is slotted into stator iron core slots via a slot liner. The high-heat-resistance resin component of the slot liner contains at least an epoxy resin having 3 or more epoxy groups. The high-heat-resistance resin component of the mica tape contains at least an alicyclic epoxy resin. The impregnating resin contains a bifunctional epoxy resin, and an acid curing agent having one acid anhydride skeleton. With the impregnating resin, the high-heat-resistance resin components of the slot liner and the mica tape form a liner cured portion and a mica insulating layer portion as an integral unit of different resin compositions inside the slot.

The rotating electrical machine of the present invention includes a stator coil obtained by curing the impregnating resin injected into the whole stator coil unit after an electrically insulated coil unit with a mica tape having been wrapped around a conductor is slotted into stator iron core slots via a slot liner. The high-heat-resistance resin component of the slot liner contains at least an epoxy resin having 3 or more epoxy groups. The high-heat-resistance resin component of the mica tape contains at least an alicyclic epoxy resin. The impregnating resin contains a bifunctional epoxy resin, and an acid curing agent having one acid anhydride skeleton. With the impregnating resin, the high-heat-resistance resin components of the slot liner and the mica tape form a liner cured portion and a mica insulating layer portion as an integral unit of different resin compositions inside the slot.

A power tool is provided including a tool housing including a motor housing and a handle portion; a battery receptacle disposed at an end of the handle portion opposite the motor housing, the battery receptacle being configured to receive a battery pack having a maximum voltage of at least 60 V; and a brushless DC (BLDC) motor including an electronically-commutated stator assembly and a rotor assembly magnetically interacting with the rotor assembly to rotate with respect to the stator assembly, the stator assembly comprising a stator lamination stack sized to be received within the motor housing having a circumference of approximately 140 to approximately 190 mm. The motor produces a maximum power output of at least 1600 watts for driving an output shaft at a maximum torque of at least 30 inch-pounds and a maximum speed of at least 8000 rotations-per-minute.

A power tool is provided including a tool housing including a motor housing and a handle portion; a battery receptacle disposed at an end of the handle portion opposite the motor housing, the battery receptacle being configured to receive a battery pack having a maximum voltage of at least 60 V; and a brushless DC (BLDC) motor including an electronically-commutated stator assembly and a rotor assembly magnetically interacting with the rotor assembly to rotate with respect to the stator assembly, the stator assembly comprising a stator lamination stack sized to be received within the motor housing having a circumference of approximately 140 to approximately 190 mm. The motor produces a maximum power output of at least 1600 watts for driving an output shaft at a maximum torque of at least 30 inch-pounds and a maximum speed of at least 8000 rotations-per-minute.

Disclosed is a stator of an EPS motor, the stator including a stator core including a plurality of teeth protrusively formed toward a center of an inner circumferential surface, a plurality of coils wound on the teeth at a predetermined counts, an insulator coupled to an upper surface and a bottom surface of the stator core to insulate the coil from the stator core, and an insulation tube situated nearest to a coil wound on an adjacent stator core and inserted into a coil wound on an outmost side of the teeth.