H02K3/34

ELECTRIC MOTOR COOLING WITH OSCILLATING HEAT PIPES

A stator and a motor including a stator. The stator includes a stator hub, a plurality of stator teeth extending from the stator hub that define a stator slot having a stator slot base, at least one winding disposed in the stator slot, and one or more oscillating heat pipes disposed at least partially in the at least one winding. The at least one winding is held apart from the stator slot base so that a cooling channel is defined between an inner winding portion of the at least one winding and a portion of the one or more oscillating heat pipes is disposed in the channel so cooling fluid can be passed between the stator slot base and the inner winding portion to cool the inner winding portion via at least operation of the one or more oscillating heat pipes.

ELECTRIC MOTOR COOLING WITH OSCILLATING HEAT PIPES

A stator and a motor including a stator. The stator includes a stator hub, a plurality of stator teeth extending from the stator hub that define a stator slot having a stator slot base, at least one winding disposed in the stator slot, and one or more oscillating heat pipes disposed at least partially in the at least one winding. The at least one winding is held apart from the stator slot base so that a cooling channel is defined between an inner winding portion of the at least one winding and a portion of the one or more oscillating heat pipes is disposed in the channel so cooling fluid can be passed between the stator slot base and the inner winding portion to cool the inner winding portion via at least operation of the one or more oscillating heat pipes.

STATOR FOR ROTATING ELECTRIC MACHINE
20220344992 · 2022-10-27 ·

The stator of the rotating electric machine according to an embodiment of the present invention, the stator comprising: a stator coil formed by electrically connecting a plurality of hairpins in a preset pattern. Each of the plurality of hairpins includes a conductor and an insulating coating film covering the conductor. Each of the plurality of hairpins comprises: a first protruding part having a first stripped portion formed on one side by removing the insulating coating film and a second protruding part protruding from the stator core, and connected to the first stripped portion. A second stripped portion is formed on the second protruding part. An electrically-connected part is formed by electrically coupling the first stripped portion and the second stripped portion. The electrically-connected part is provided in plurality spaced apart from one another along a circumferential direction of the stator core, and wherein among portions of two electrically-connected parts adjacent to each other in the circumferential direction of the plurality of electrically-connected parts, portions located at the same distance from the one side surface of the stator core have shortest distances therebetween, which are set to have difference values included in a preset range value.

STATOR FOR ROTATING ELECTRIC MACHINE
20220344983 · 2022-10-27 ·

A stator for a rotating electric machine according to one implementation of the present disclosure includes a stator core having a plurality of slots, and a stator coil formed by electrically connecting a plurality of hairpins inserted into the slots in a preset pattern, wherein the stator coil includes voltage distribution hairpins disposed in a voltage distribution section preset from an end to which power is to be input, wherein the voltage distribution hairpins include a plurality of first and protruding parts protruding from the plurality of slots and extending away from the stator core, wherein one of the plurality of first protruding parts and one of the plurality of second protruding parts are electrically coupled to form a coil pair, and wherein an insulating member is disposed between the first protruding parts and the second protruding parts to insulate between the first and second protruding parts.

STATOR FOR ROTATING ELECTRIC MACHINE
20220344983 · 2022-10-27 ·

A stator for a rotating electric machine according to one implementation of the present disclosure includes a stator core having a plurality of slots, and a stator coil formed by electrically connecting a plurality of hairpins inserted into the slots in a preset pattern, wherein the stator coil includes voltage distribution hairpins disposed in a voltage distribution section preset from an end to which power is to be input, wherein the voltage distribution hairpins include a plurality of first and protruding parts protruding from the plurality of slots and extending away from the stator core, wherein one of the plurality of first protruding parts and one of the plurality of second protruding parts are electrically coupled to form a coil pair, and wherein an insulating member is disposed between the first protruding parts and the second protruding parts to insulate between the first and second protruding parts.

AXIAL GAP MOTOR

An axial gap motor having a rotor and a stator core. A plurality of pressed powder teeth extends in a radial direction of the stator core and each has a trapezoidal shape in which a circumferential length of a pressed-powder-tooth-radial-direction-outer-end portion is larger than a circumferential length of a pressed-powder-tooth-radial-direction-inner-end portion. The rotor includes a plurality of field magnets, each configured such that a circumferential length of a magnet-radial-direction-inner-end portion is greater than or equal to a circumferential length of a magnet-radial-direction-outer-end portion. When the rotor and the stator core rotate relative to each other about a rotation axis, a part of the field magnets first overlaps with pressed-powder-tooth-radial-direction-inner portions of pressed powder teeth, and while the field magnets are located at a q-axis position with respect to the pressed powder teeth, adjacent ones of the field magnets individually overlap with one pressed powder tooth.

Method and stator for optimized slot base insulation
11611257 · 2023-03-21 · ·

A method is provided for producing a slot base insulation in a stator (210, 220), wherein the stator (210, 220) is part of an electrical machine and is constructed from a ferromagnetic material. The stator (210, 220) is provided with at least one slot (204) to fit a winding wire (122) in the at least one slot (204). The at least one slot (204) is coated with a soft-magnetic insulation material. A stator (210, 220) also is provided with the slot base insulation.

Electric machine and motor vehicle
11611249 · 2023-03-21 · ·

An electric machine comprising a rotor having a rotor body. The rotor body has multiple poles each carrying at least one rotor winding formed from multiple conductor loops. The poles extend in a radial direction of the rotor and the conductor loops pass through slots each formed between two adjacent poles. A support element extending in the radial direction is arranged in each of the slots between the rotor windings of the adjacent poles. The support element applies pressure to the conductor loops when the rotor rotates and/or heats up. A pressure distribution element extending at least in portions in the radial direction along the support element and the adjacent rotor winding is arranged between the support element and the rotor windings, which pressure distribution element distributes the pressure applied by the support element onto the adjacent rotor winding.

Apparatus for impregnating varnish into hairpin winding type stator

An exemplary apparatus for impregnating varnish into stator coils of a hairpin winding type stator includes a supporting frame vertically installed on a base frame, a tilting bracket installed upper end portion of the supporting frame to be capable of tilting, a rotary bracket installed on the tilting bracket to be rotatable along a circumferential direction, core chucking members installed on the rotary bracket, inserted into a plurality of bolt engagement hole provided in the stator core, and fixing the stator core to the rotary bracket, a first varnish application unit movably installed on the base frame, and configured to apply the varnish to interior and exterior sides of a crown portion of the stator coils, and a second varnish application unit movably installed on the base frame, and configured to apply the varnish to interior and exterior sides of the welding portion of the stator coils.

Adhesive sheet

In an embodiment, an adhesive sheet has an expandable adhesive layer 2 on one side or both sides of a base 1, wherein the expandable adhesive layer 2 contains an epoxy resin including a polyfunctional epoxy resin, a phenol resin as a curing agent, an imidazole-based compound as a curing catalyst, and a temperature-sensitive foaming agent. The adhesive sheet has properties in good balance, such as fast curability, heat resistance, and adhesiveness, and also excellent properties such as thermal conductivity attributed to a good filling property.