H02K3/38

INSULATING COMPONENT OF MOTOR

To provide an insulating component of a motor formed of a single component capable of ensuring insulating properties. An insulating component (2) forms a motor that comprises a stator (1), a stator housing (4) attached to the stator (1), multiple windings (14) arranged in the stator (1), and a wiring board (3) arranged at one end of the stator (1) in an axis direction of the stator (1) and used for wiring of the windings (14). The insulating component (2) comprises: a first insulating wall (21) arranged between adjacent ones of the windings (14) of different phases and electrically insulating the adjacent windings (14); and a second insulating wall (22) arranged between the windings (14) and the wiring board (3) and electrically insulating the windings (14) and the wiring board (3).

Armature for rotary electric machine

An armature for a rotary electric machine includes: a core that includes a plurality of teeth that are arranged at a predetermined pitch in a circumferential direction; and a plurality of edgewise coils that are configured by winding a rectangular conductor wire into an edgewise winding, the plurality of edgewise coils each include rectilinear portions and coil end portions that are arranged radially, and that are each linked by bent portions, the rectilinear portions are arranged radially on circumferential side portions of the teeth so as to be gradually further away from a central axis of the teeth from a tip end of the teeth toward a root, and radially adjacent portions of the rectangular conductor wire are configured such that bulging portions that arise due to compressive stresses resulting from bending at inner peripheral side portions of the bent portions do not face each other.

Armature for rotary electric machine

An armature for a rotary electric machine includes: a core that includes a plurality of teeth that are arranged at a predetermined pitch in a circumferential direction; and a plurality of edgewise coils that are configured by winding a rectangular conductor wire into an edgewise winding, the plurality of edgewise coils each include rectilinear portions and coil end portions that are arranged radially, and that are each linked by bent portions, the rectilinear portions are arranged radially on circumferential side portions of the teeth so as to be gradually further away from a central axis of the teeth from a tip end of the teeth toward a root, and radially adjacent portions of the rectangular conductor wire are configured such that bulging portions that arise due to compressive stresses resulting from bending at inner peripheral side portions of the bent portions do not face each other.

MOTOR HAVING INTERPHASE INSULATION PAPER AT COIL END, AND METHOD FOR PRODUCING MOTOR
20170294816 · 2017-10-12 · ·

Provided are a motor and method for producing the motor that automatically insert interphase insulation paper. Interphase insulation paper (7) has a parting strip (8) that partitions the boundary between windings (5) that are adjacent in the circumferential direction when inserted into coil ends (6). The parting strip (8) is sandwiched between the adjacent windings (5, 5).

Stator system for an electric motor

A stator system for an electric motor has multiple coil formers and stator windings that are wound on the coil formers. The stator windings are distributed over the circumference of the stator system and are arranged to form a substantially circular stator star. A number of the stator windings are electrically insulated in the axial direction in each case by way of a phase separator. The stator windings in each case of two coil formers are electrically connected as a coil pair in an electrically conductive manner by a conductor track. The conductor track is retained by a separating web that is arranged in the axial direction above the allocated phase separator and that extends in a radial direction.

Stator system for an electric motor

A stator system for an electric motor has multiple coil formers and stator windings that are wound on the coil formers. The stator windings are distributed over the circumference of the stator system and are arranged to form a substantially circular stator star. A number of the stator windings are electrically insulated in the axial direction in each case by way of a phase separator. The stator windings in each case of two coil formers are electrically connected as a coil pair in an electrically conductive manner by a conductor track. The conductor track is retained by a separating web that is arranged in the axial direction above the allocated phase separator and that extends in a radial direction.

Dynamo-electric machine with insulation monitoring
09784793 · 2017-10-10 · ·

An air-cooled dynamo-electric machine, in particular an enclosed-ventilated dynamo-electric machine includes a stator with a winding system which forms end windings at the end faces of the stator. At least the end winding has at least one monitoring element in its insulation layer, or in an additional layer which is applied to this insulation layer, for the purpose of monitoring the insulation thickness of the end winding.

Dynamo-electric machine with insulation monitoring
09784793 · 2017-10-10 · ·

An air-cooled dynamo-electric machine, in particular an enclosed-ventilated dynamo-electric machine includes a stator with a winding system which forms end windings at the end faces of the stator. At least the end winding has at least one monitoring element in its insulation layer, or in an additional layer which is applied to this insulation layer, for the purpose of monitoring the insulation thickness of the end winding.

Brushless motor system for power tools

A power tool is provided including a tool housing including a motor housing and a handle portion; a battery receptacle disposed at an end of the handle portion opposite the motor housing, the battery receptacle being configured to receive a battery pack having a maximum voltage of at least 60 V; and a brushless DC (BLDC) motor including an electronically-commutated stator assembly and a rotor assembly magnetically interacting with the rotor assembly to rotate with respect to the stator assembly, the stator assembly comprising a stator lamination stack sized to be received within the motor housing having a circumference of approximately 140 to approximately 190 mm. The motor produces a maximum power output of at least 1600 watts for driving an output shaft at a maximum torque of at least 30 inch-pounds and a maximum speed of at least 8000 rotations-per-minute.

Stator for rotary electric machine and rotary electric machine using same

Provided is a rotary electric machine which is configured to draw three-phase output lines from a connection side coil end by an easy process. A stator for a rotary electric machine according to the present invention includes a plurality of segment coils including connection-side winding portions and non-connection-side winding portions. The connection-side winding portions are arranged on one side of a stator core and connected to slots with the same slot pitch, and the non-connection-side winding portions are arranged on the other side of the stator core and inserted into the slots with a plurality of kinds of slot pitches. The connection-side winding portions include a first connection group and a second connection group. The first connection group is provided with a plurality of terminal portions for connecting the segments, and the second connection group connects layers different from those in the first connection group, and is provided with a plurality of terminal portions.