Patent classifications
H02K3/38
STATOR, MOTOR INCLUDING THE SAME AND STATOR ASSEMBLING METHOD
A stator includes a stator core and at least one fastener, the stator core includes a lamination, a shaft disposed through the lamination, and at least one insulator disposed on the lamination and configured to be wound with a wire. The fastener is disposed on the at least one insulator and configured for the wire to be wound thereon and for fixing at least one cable coming out from the shaft so as to electrically couple the wire and the at least one cable.
Methods and systems for a stator with helical windings configured for use in electric aircraft motor
An electric propulsion assembly for an electric aircraft propulsor including an integrated stator assembly including a mandrel having an outer cylindrical surface, an inner cylindrical surface, an upper edge, and a lower edge, the mandrel includes a plurality of electrically insulating guide walls disposed on at least a portion of the outer cylindrical surface and at least a portion of the inner cylindrical surface, wherein the electrically insulating guide wall forms a path across the outer and inner cylindrical surfaces. Assembly includes a plurality of copper windings wound upon the mandrel, electrically insulating epoxy, wherein the epoxy envelops at least a portion of the plurality of copper windings, a first cylindrical surface facing the inner cylindrical surface including a permanent magnet array, a second cylindrical surface facing the outer cylindrical surface including a back iron and a void disposed between the first cylindrical surface and the second cylindrical surface.
Methods and systems for a stator with helical windings configured for use in electric aircraft motor
An electric propulsion assembly for an electric aircraft propulsor including an integrated stator assembly including a mandrel having an outer cylindrical surface, an inner cylindrical surface, an upper edge, and a lower edge, the mandrel includes a plurality of electrically insulating guide walls disposed on at least a portion of the outer cylindrical surface and at least a portion of the inner cylindrical surface, wherein the electrically insulating guide wall forms a path across the outer and inner cylindrical surfaces. Assembly includes a plurality of copper windings wound upon the mandrel, electrically insulating epoxy, wherein the epoxy envelops at least a portion of the plurality of copper windings, a first cylindrical surface facing the inner cylindrical surface including a permanent magnet array, a second cylindrical surface facing the outer cylindrical surface including a back iron and a void disposed between the first cylindrical surface and the second cylindrical surface.
Ring element for a rotor of an electric motor
A ring element includes a convex, in particular rounded, surface element for arrangement on at least one axial end region of a winding section of an electric motor rotor. The surface element provides a minimum radius curvature for supporting an inner layer of a rotor winding on the winding head. An insulating lamination element for an electric motor rotor onto which a rotor winding is intended to be wound includes the ring element. An electric motor, in particular a universal motor, includes a rotor with a rotor winding having the ring element. An electric machine tool, in particular a handheld electric machine tool such as an angle grinder, a drill, a saw or the like, includes the electric motor.
Ring element for a rotor of an electric motor
A ring element includes a convex, in particular rounded, surface element for arrangement on at least one axial end region of a winding section of an electric motor rotor. The surface element provides a minimum radius curvature for supporting an inner layer of a rotor winding on the winding head. An insulating lamination element for an electric motor rotor onto which a rotor winding is intended to be wound includes the ring element. An electric motor, in particular a universal motor, includes a rotor with a rotor winding having the ring element. An electric machine tool, in particular a handheld electric machine tool such as an angle grinder, a drill, a saw or the like, includes the electric motor.
Interphase insulating sheets with voids at annular portions for rotating electric machine, rotating electric machine, and electric compressor for vehicle
Annular portions of a first interphase insulting sheet have void portions. After a U-phase coil is inserted in wave winding, bridge portions are mounted to slots for an adjacent V-phase coil. The void portions are formed at positions corresponding to the bridge portions that are disposed between any two of coil ends. The annular portions are stretched to form a generally pentagon shape, which facilitates mounting of the V-phase coil. The void portions formed at positions that do not need insulation will not impair the insulating function of the first interphase insulating sheet. The void portions formed in alignment with extension of the bridge portions will not cause a drop in the strength of the annular portions.
Interphase insulating sheets with voids at annular portions for rotating electric machine, rotating electric machine, and electric compressor for vehicle
Annular portions of a first interphase insulting sheet have void portions. After a U-phase coil is inserted in wave winding, bridge portions are mounted to slots for an adjacent V-phase coil. The void portions are formed at positions corresponding to the bridge portions that are disposed between any two of coil ends. The annular portions are stretched to form a generally pentagon shape, which facilitates mounting of the V-phase coil. The void portions formed at positions that do not need insulation will not impair the insulating function of the first interphase insulating sheet. The void portions formed in alignment with extension of the bridge portions will not cause a drop in the strength of the annular portions.
STATOR FOR AN ELECTRIC MACHINE, AND METHOD FOR PRODUCING SUCH A STATOR
The invention relates to a stator (10) and to a method for producing a stator (10) for an electric machine (12), comprising a stator body (34) which has radial stator teeth (14) for receiving sub-coils (17) of an electric winding (16). An insulating plate (40) with guide elements (44) for connection wires (30, 31) is arranged between the sub-coils (17) on an end face (39) of the stator body (34), and a separately produced wiring plate (52) is arranged axially over the insulating plate (40), said wiring plate having conductor elements (63) for electrically contacting the connection wires (30, 31) with customer-specific connection plugs (56) of a controller. The wiring plate (52) is supported directly on the end face (39) of the stator body (34) by means of spacers (84).
STATOR FOR AN ELECTRIC MACHINE, AND METHOD FOR PRODUCING SUCH A STATOR
The invention relates to a stator (10) and to a method for producing a stator (10) for an electric machine (12), comprising a stator body (34) which has radial stator teeth (14) for receiving sub-coils (17) of an electric winding (16). An insulating plate (40) with guide elements (44) for connection wires (30, 31) is arranged between the sub-coils (17) on an end face (39) of the stator body (34), and a separately produced wiring plate (52) is arranged axially over the insulating plate (40), said wiring plate having conductor elements (63) for electrically contacting the connection wires (30, 31) with customer-specific connection plugs (56) of a controller. The wiring plate (52) is supported directly on the end face (39) of the stator body (34) by means of spacers (84).
Motor having an insulator body with guide lugs for prevention of short-circuiting
Disclosed is a motor, the motor according to exemplary embodiments of the present disclosure including an insulator body coupled to a stator core wound with a plurality of coils applied with powers of mutually different polarities to prevent the coil and the stator coil from being short-circuited, a terminal housing coupling unit integrally formed with the insulator body to be coupled to a terminal housing supplying an outside power by being circumferentially protruded, and a coil guide unit formed at the terminal housing coupling unit to prevent coils connected to a terminal of each polarity installed at the terminal housing from being short-circuited.