A producing method is for an electrical insulating structure covering an outer surface of a to-be-insulated object. The electrical insulating structure producing method comprises: a sheet production step of producing a main insulating sheet in which nanoparticles have been mixed; a cutting step in which the main insulating sheet is cut into main insulation tapes; a taping step of winding each of main insulation tapes on outside of the to-be-insulated object to produce a tape-wound to-be-insulated object in which a main insulated part is formed; a vacuum drawing step of vacuum drawing the tape-wound to-be-insulated object; an impregnation step of injecting a impregnating macromolecular polymer to impregnate the main insulated part in the tape-wound to-be-insulated object, and a solidifying step of raising the temperature of the insulated part to solidify the macromolecular polymer containing the nanoparticles.

A producing method is for an electrical insulating structure covering an outer surface of a to-be-insulated object. The electrical insulating structure producing method comprises: a sheet production step of producing a main insulating sheet in which nanoparticles have been mixed; a cutting step in which the main insulating sheet is cut into main insulation tapes; a taping step of winding each of main insulation tapes on outside of the to-be-insulated object to produce a tape-wound to-be-insulated object in which a main insulated part is formed; a vacuum drawing step of vacuum drawing the tape-wound to-be-insulated object; an impregnation step of injecting a impregnating macromolecular polymer to impregnate the main insulated part in the tape-wound to-be-insulated object, and a solidifying step of raising the temperature of the insulated part to solidify the macromolecular polymer containing the nanoparticles.

The invention concerns a conductor bar (10) for a stator winding of a rotating electrical machine comprising a bundle of parallel conductor strands (11) extending between two ends of the conductor bar, spaced apart by interspaces (12); a main insulation (15) wound around the bundle of conductor strands; a stack separator (16) filling the interspaces (12) two protection elements (17a, 17b) intercalated in between the bundle of conductor strand and the insulation wound around said bundle; both the protection elements (17a, 17b) and the stack separator (16) having a Young modulus adjusted so that said elements and separator compensate, at least in part, the thermal expansion of the conductor elements (11) when temperature changes, advantageously in the 40 C. to 155 C. temperature range.

Partial discharges in a high voltage electric machine can be monitored by a partial discharge monitor connected to the high voltage electric machine successively via a capacitive coupler and a connection cable. The connection cable can have a conductive element designed to self-destruct in the presence of electric current amplitude significantly exceeding expected current amplitudes from said partial discharges, and having diameter designed to avoid creation of additional partial discharges within the cable itself. The connection cable can be light enough to avoid adding excessive weight to the stator windings.

Partial discharges in a high voltage electric machine can be monitored by a partial discharge monitor connected to the high voltage electric machine successively via a capacitive coupler and a connection cable. The connection cable can have a conductive element designed to self-destruct in the presence of electric current amplitude significantly exceeding expected current amplitudes from said partial discharges, and having diameter designed to avoid creation of additional partial discharges within the cable itself. The connection cable can be light enough to avoid adding excessive weight to the stator windings.

Various embodiments include a sprayable formulation for an insulation system of an electrical machine, the formulation comprising a sprayable resin mixture including: a monomeric and/or oligomeric, at least diepoxidic carbon-based first resin component; and a monomeric and/or oligomeric second resin component based on alkyl-/arylpolysiloxane with at least one glycidyl ester and/or glycidyl ether functionalities; and a curing agent and based on at least one of: anhydride, (poly)amine, and amino- and/or alkoxy-functional alkyl-/arylpolysiloxane.

The present disclosure relates to a stator for an electric rotating machine, the stator comprising a stator core comprising teeth and slots, and a stator coil comprising a plurality of hairpins configured to be inserted into the slots of the stator core in a predetermined pattern. Each of the plurality of hairpins comprises a conductor and a coating layer surrounding an outer surface of the conductor. The plurality of hairpins comprise a first hairpin configured to be placed in a first section of the stator coil predetermined from an end to which power is to be input, and a second hairpin placed in a section after the first section. The first hairpin provides better insulation performance than the second hairpin, and the first section has a higher voltage distribution ratio than the section including the second hairpin.

The present disclosure relates to a stator for an electric rotating machine, the stator comprising a stator core comprising teeth and slots, and a stator coil comprising a plurality of hairpins configured to be inserted into the slots of the stator core in a predetermined pattern. Each of the plurality of hairpins comprises a conductor and a coating layer surrounding an outer surface of the conductor. The plurality of hairpins comprise a first hairpin configured to be placed in a first section of the stator coil predetermined from an end to which power is to be input, and a second hairpin placed in a section after the first section. The first hairpin provides better insulation performance than the second hairpin, and the first section has a higher voltage distribution ratio than the section including the second hairpin.

High-voltage insulation systems are simplified and can have a thinner design by the use of an external corona shielding system that may include an electrically conductive PTFE fabric. Thermal conductivity may also be improved.

High-voltage insulation systems are simplified and can have a thinner design by the use of an external corona shielding system that may include an electrically conductive PTFE fabric. Thermal conductivity may also be improved.