A producing method for an electrical insulating structure that covers an outer surface of a to-be-insulated object is provided. The method comprises: a taping step of winding a main insulation tape on outside of the to-be-insulated object; a spraying step of spraying nanoparticles onto the outer surface of the wound main insulation tape; a vacuum drawing step of vacuum drawing the tape-wound to-be-insulated object; and an impregnation step of injecting a nanoparticle-containing impregnating macromolecular polymer in which nanoparticles have been kneaded to impregnate the to-be-insulated object therewith. In the spraying step, microcapsules, which contain the nanoparticles and are able to release the nanoparticles before the impregnation step, are sprayed.

A producing method for an electrical insulating structure that covers an outer surface of a to-be-insulated object is provided. The method comprises: a taping step of winding a main insulation tape on outside of the to-be-insulated object; a spraying step of spraying nanoparticles onto the outer surface of the wound main insulation tape; a vacuum drawing step of vacuum drawing the tape-wound to-be-insulated object; and an impregnation step of injecting a nanoparticle-containing impregnating macromolecular polymer in which nanoparticles have been kneaded to impregnate the to-be-insulated object therewith. In the spraying step, microcapsules, which contain the nanoparticles and are able to release the nanoparticles before the impregnation step, are sprayed.

Various embodiments of the teachings herein include a corona shielding tape for further processing to give an insulation system comprising an impregnated winding with potential control via outer corona shielding AGS and/or internal potential controller IPS and/or terminal corona shielding EGS, the insulation system being producible by impregnating the winding with an anhydride-free and resin-based impregnating agent at 45-85 C. and under reduced pressure. The corona shielding tape may include: a carrier tape; an electrically conductive and/or partly conductive filler in a polymer matrix; and a tape accelerator suitable for curing and/or gelation of the impregnating agent. The polymer matrix contains at least one polyvinylalcohol and/or a polyvinylalcohol copolymer. The accelerator is selected from the group consisting of: superacids and superacid salts suitable for acceleration of a cationic homopolymerization of the resin-based anhydride-free impregnating agent.

Various embodiments of the teachings herein include a corona shielding tape for further processing to give an insulation system comprising an impregnated winding with potential control via outer corona shielding AGS and/or internal potential controller IPS and/or terminal corona shielding EGS, the insulation system being producible by impregnating the winding with an anhydride-free and resin-based impregnating agent at 45-85 C. and under reduced pressure. The corona shielding tape may include: a carrier tape; an electrically conductive and/or partly conductive filler in a polymer matrix; and a tape accelerator suitable for curing and/or gelation of the impregnating agent. The polymer matrix contains at least one polyvinylalcohol and/or a polyvinylalcohol copolymer. The accelerator is selected from the group consisting of: superacids and superacid salts suitable for acceleration of a cationic homopolymerization of the resin-based anhydride-free impregnating agent.

Various embodiments include a sprayable formulation for production of a multilayer insulation for an electrical machine, especially a rotating electrical machine in the high-voltage or mid-voltage sector, for example a generator, transformer, which is subjected to higher rated voltages at operating voltages, i.e., for example, over and above 1 kV or more. The invention also relates to an electrical machine comprising such an insulation; the invention finally relates to a method of producing the multilayer insulation. This comprises spraying of various formulations with or without intermediate, especially metallic, interfaces and is automatable.

Various embodiments include a sprayable formulation for production of a multilayer insulation for an electrical machine, especially a rotating electrical machine in the high-voltage or mid-voltage sector, for example a generator, transformer, which is subjected to higher rated voltages at operating voltages, i.e., for example, over and above 1 kV or more. The invention also relates to an electrical machine comprising such an insulation; the invention finally relates to a method of producing the multilayer insulation. This comprises spraying of various formulations with or without intermediate, especially metallic, interfaces and is automatable.

The present disclosure relates to electrical machines. The teachings thereof may be embodied in a corona shielding system, especially for an electrical machine, e.g., a high-voltage machine, such as a generator for generation of electrical energy, an electric motor, or another piece of electrical equipment having a relatively high rated voltage, e.g., a transformer or a bushing or a cable. A corona shielding system may include: a polymeric matrix; and filler particles comprising mica surrounded by a layer of at least one ceramic metal oxide. The filler particles may be distributed throughout the polymeric matrix.

The present disclosure relates to electrical machines. The teachings thereof may be embodied in a corona shielding system, especially for an electrical machine, e.g., a high-voltage machine, such as a generator for generation of electrical energy, an electric motor, or another piece of electrical equipment having a relatively high rated voltage, e.g., a transformer or a bushing or a cable. A corona shielding system may include: a polymeric matrix; and filler particles comprising mica surrounded by a layer of at least one ceramic metal oxide. The filler particles may be distributed throughout the polymeric matrix.

A stator includes first exterior members that surround sides of outer circumferential portions of coil ends on both end sides of an iron core, second exterior members connected to the first exterior members, and which surround sides of end portions of the coil ends in the axial direction, and mold members that cover the coil ends and are placed in contact with the first exterior members and the second exterior members. Holes are formed in the second exterior member on one end side, and a surface that faces the mold member, of the second exterior member on the one end side, is inclined in a manner so that a thickness thereof becomes continuously thinner toward the holes.

A stator includes first exterior members that surround sides of outer circumferential portions of coil ends on both end sides of an iron core, second exterior members connected to the first exterior members, and which surround sides of end portions of the coil ends in the axial direction, and mold members that cover the coil ends and are placed in contact with the first exterior members and the second exterior members. Holes are formed in the second exterior member on one end side, and a surface that faces the mold member, of the second exterior member on the one end side, is inclined in a manner so that a thickness thereof becomes continuously thinner toward the holes.