A method includes forming one or more cores, wherein each of the one or more cores has a cross section corresponding to a conductor to be subsequently formed, forming an insulator around the one or more cores, removing the one or more cores to expose one or more recesses within the insulator, and forming one or more conductors in at least one of the one or more recesses of the insulator such that the cross sections of the one or more conductors conform to an interior surface of the one or more recesses in the insulator.

A method includes forming one or more cores, wherein each of the one or more cores has a cross section corresponding to a conductor to be subsequently formed, forming an insulator around the one or more cores, removing the one or more cores to expose one or more recesses within the insulator, and forming one or more conductors in at least one of the one or more recesses of the insulator such that the cross sections of the one or more conductors conform to an interior surface of the one or more recesses in the insulator.

An electric winding assembly comprising a conductor core which includes at least a first end and a distal second end, an insulation layer overlying the conductor core, and a conductive shield layer overlying the insulation layer. The conductive shield layer further having a terminal end conductively connected with the conductive shield layer.

An electric winding assembly comprising a conductor core which includes at least a first end and a distal second end, an insulation layer overlying the conductor core, and a conductive shield layer overlying the insulation layer. The conductive shield layer further having a terminal end conductively connected with the conductive shield layer.

An electric winding assembly comprising a conductor core which includes at least a first end and a distal second end, an insulation layer overlying the conductor core, and a conductive shield layer overlying the insulation layer. The conductive shield layer further having a terminal end conductively connected with the conductive shield layer.

An electric winding assembly comprising a conductor core which includes at least a first end and a distal second end, an insulation layer overlying the conductor core, and a conductive shield layer overlying the insulation layer. The conductive shield layer further having a terminal end conductively connected with the conductive shield layer.

An insulated wire including: a conductor; and an insulating film provided on an outer periphery of the conductor, wherein the insulating film satisfies the following relation between a relative permittivity (ε) of the insulating film at 0.2 atm and a relative permittivity (ε.sub.0) of an outermost layer of the insulating film at 0.2 atm.

ε≤3.0 and ε.sub.0/ε≥1.2.

An insulated wire including: a conductor; and an insulating film provided on an outer periphery of the conductor, wherein the insulating film satisfies the following relation between a relative permittivity (ε) of the insulating film at 0.2 atm and a relative permittivity (ε.sub.0) of an outermost layer of the insulating film at 0.2 atm.

ε≤3.0 and ε.sub.0/ε≥1.2.

Various applications of the teachings of the present disclosure include a powder coating formulation suitable for producing an insulation system of an electrical machine. The formulation may include: a curable resin mixture; and spherical SiO.sub.2 filler particles having a maximum particle diameter of 100 μm.

Various applications of the teachings of the present disclosure include a powder coating formulation suitable for producing an insulation system of an electrical machine. The formulation may include: a curable resin mixture; and spherical SiO.sub.2 filler particles having a maximum particle diameter of 100 μm.