The invention relates to a wire assembly for electric rotary machine comprising a plurality of phase coils (P1-P6),

each phase coils (P1-P6) being aimed to be inserted in a dedicated set of slots (18) of a stator (10),

each phase coil (P1-P6) comprising a first part (61) having an input (I1-I6) and a second part (62) having an output (O1-O6), the first part (61) and second part (62) constituting a distributed wave winding,

wherein each phase coil (P1-P6) comprises a U-turn part (63) linking the first (61) and the second (62) parts so that each phase coil (P1-P6) is composed of a single wire (23).

The invention relates to a wire assembly for electric rotary machine comprising a plurality of phase coils (P1-P6),

each phase coils (P1-P6) being aimed to be inserted in a dedicated set of slots (18) of a stator (10),

each phase coil (P1-P6) comprising a first part (61) having an input (I1-I6) and a second part (62) having an output (O1-O6), the first part (61) and second part (62) constituting a distributed wave winding,

wherein each phase coil (P1-P6) comprises a U-turn part (63) linking the first (61) and the second (62) parts so that each phase coil (P1-P6) is composed of a single wire (23).

A rotor of an electric machine is disclosed that resists expansion of the rotor components even at high rotational speed. The rotor includes first and second pluralities of laminations having slots to accept rotor bars. A support disk, also having slots, is placed between the laminations. The support disk, into which the rotor bars are slid, restrains the rotor bars from bending outwardly at high rotational speeds of the rotor. The rotor bars are further restrained at the ends by end rings, which have apertures into which ends of the rotor bars are placed. In some embodiments, containment rings are placed over axial extension of the end rings to prevent outward bowing at high speeds. In some embodiments, the rotor includes a stiffener sleeve to provide additional resistance to expansion during high rotational speeds.

A rotor of an electric machine is disclosed that resists expansion of the rotor components even at high rotational speed. The rotor includes first and second pluralities of laminations having slots to accept rotor bars. A support disk, also having slots, is placed between the laminations. The support disk, into which the rotor bars are slid, restrains the rotor bars from bending outwardly at high rotational speeds of the rotor. The rotor bars are further restrained at the ends by end rings, which have apertures into which ends of the rotor bars are placed. In some embodiments, containment rings are placed over axial extension of the end rings to prevent outward bowing at high speeds. In some embodiments, the rotor includes a stiffener sleeve to provide additional resistance to expansion during high rotational speeds.

The invention relates to a coil former (110) for a coil (100) of an electric machine (400). The coil former has a coil core (112) and a terminating wall (115) having a first edge (118) and a second edge (119). The first edge is arranged opposite the second edge, and the terminating wall is designed to retain a coil wire (120), which can be wound around the coil core, in a wound position. The terminating wall has a first retaining projection (130) and a second retaining projection (140), wherein the first retaining projection extends in an extension plane (117) of the terminating wall from the first edge in a first projection direction (131) along a first center axis (132) of the first retaining projection and the second retaining projection extends in the extension plane (117) of the terminating wall from the second edge in a second projection direction (141) along a second center axis (142) of the second retaining projection.

A method for producing a stator for an electrical machine, the stator having a substantially hollow-cylindrical stator core, which has a plurality of grooves spaced apart in a circumferential direction, the method including: providing at least one strip-shaped winding unit having a first winding conductor with a plurality of groove portions running straight in a transverse direction that are mutually parallel; fastening a first end of the winding unit to a lateral surface of a mandrel; winding the winding unit onto the mandrel such that it is bent around the lateral surface of the mandrel spirally; inserting the mandrel, together with the winding unit, into a cavity in the stator core; and unwinding the winding unit from the mandrel with the groove portions of the winding unit being inserted into the grooves of the stator core.

A rotor for an electrical machine has at least one groove, the at least one groove includes a groove bottom and groove walls. A separating element is provided between the groove walls, and extends along the groove. The separating element is arranged on the groove bottom, at least in sections, such that groove chambers are formed along the groove.

A rotor for an electrical machine has at least one groove, the at least one groove includes a groove bottom and groove walls. A separating element is provided between the groove walls, and extends along the groove. The separating element is arranged on the groove bottom, at least in sections, such that groove chambers are formed along the groove.

A carrier for coils of an electric machine includes a rotation-symmetrical carrier stack having laminations with axial slots which are configured to receive a wire of the coils. Adjacent ones of the slots are separated from one another by a slot wall. The carrier stack has circular end faces and is formed with slot openings for the slots. Electrically insulating material is applied upon at least the slot walls of at least one of the end faces to cover the slot walls at their end face and to electrically insulate the slot walls.

A stator assembly, a motor, and a vehicle are disclosed. The stator assembly includes: a cylindrical stator core, where multiple stator slots spaced out along a circumferential direction of the stator core exist on the stator core; and a stator winding, where the stator winding includes multiple conductor segments. Each conductor segment includes an intra-slot part disposed in a stator slot of the stator core, and a first end and a second end that are disposed outside the stator core. The intra-slot part is connected between the first end and the second end, and the second ends of the multiple conductor segments form a welding end. All lead-out lines of each phase of the stator winding are located on the welding end.